Diffusing Foam Optical Element for Uniform Lighting

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Solution Overview

Problem

Existing illumination devices with concave shaped reflectors are complex and expensive, with substantial thickness and weight, making them difficult to transport and install, and they often exhibit high light intensity contrast leading to an unpleasant lighting experience.

Innovation Solution

An illumination device featuring a support structure with an array of spatially separated solid state lighting elements and an optical element made of light transmissive, diffusing foam material with a pattern of concaves, which functions as both a light reflector and diffuser, reducing complexity and cost while providing uniform light distribution.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If multiple concave shaped reflectors are used to achieve good lighting quality, then lighting performance is improved, but device complexity and cost increase

Engineering Contradiction:
Improvelighting qualityVSAvoidreflector part complexity
Core Design Contradiction:
Illumination intensityVSDevice complexity

Solution Approach 1:

The patent merges multiple separate concave reflectors into a single integrated optical element made of light-diffusing material. This single element performs the functions of multiple reflectors while simplifying the overall structure and reducing the number of components, directly addressing the complexity issue while maintaining lighting quality

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent uses composite material technology by employing an optical element made of light-diffusing material that combines reflective and diffusing properties in one component. This eliminates the need for separate reflector parts and reduces device complexity while achieving the desired lighting distribution

Inventive Principle:
Principle #40Composite materials

2Illumination intensity

If multiple concave shaped reflectors are used to achieve good lighting quality, then lighting performance is improved, but weight and transportation difficulty increase

Engineering Contradiction:
Improvelighting qualityVSAvoiddevice weight
Core Design Contradiction:
Illumination intensityVSWeight of moving object

Solution Approach 1:

The patent combines multiple reflector functions into a single integrated optical element, significantly reducing the overall weight of the device. This makes the illumination device much easier to transport and install while maintaining the lighting quality that would otherwise require multiple separate reflectors

Inventive Principle:
Principle #5Merging (Combining)

3Illumination intensity

If concave shaped reflectors are used to concentrate light, then light intensity in certain areas is improved, but light distribution uniformity deteriorates

Engineering Contradiction:
Improvelight spot brightnessVSAvoidlight distribution uniformity
Core Design Contradiction:
Illumination intensityVSStability of the object's composition

Solution Approach 1:

The patent applies local quality by using a light-diffusing optical element that has varying optical properties in different regions. The element maintains the concave shape to concentrate light in specific areas while simultaneously diffusing light to create a uniform overall distribution, achieving both localized intensity and global uniformity

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The use of light-diffusing material in the optical element creates a composite structure that combines reflective concentration with diffusive scattering. This allows the element to produce both bright light spots and uniform overall distribution simultaneously, resolving the contradiction between intensity concentration and distribution uniformity

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The proposed solution results in a less complex and cost-effective illumination device with improved light distribution, reduced glare, and a more uniform lighting experience, achieved through the use of a solid foam optical element with a concave pattern that diffuses light effectively.

Implementation Method 1

an optical element made of a solid, light transmissive, light diffusing, foam material

Methodology Applied
Scientific EffectLight diffusion: Scattering

Implementation Method 2

the recessed portions functioning as reflectors

Methodology Applied
Scientific EffectLight reflection: Reflection

Data Source

PatentEP4305341B1Illumination device, optical element and luminaire
Publication Date: 2025.04.09 SIGNIFY HOLDING BV
  • EP4305341B1 patent drawingFigure 1a
  • EP4305341B1 patent drawingFigure 1b
  • EP4305341B1 patent drawingFigure 2a

AI summary

An illumination device (100) provided with a support structure (10), an array of a plurality of spatially separated solid state lighting elements (11) mounted on a first side of the support structure (10), as well as an optical element (12) made from a light diffusing material for diffusing light emitted by the array of the plurality of spatially separated solid state lighting elements (11), the optical element (12) being mounted on the first side of the support structure and provided with a pattern formed of an array of a plurality of recessed portions (120) and an array of a plurality of elevated portions (122).