Diffusion Barrier for Acidic Anolyte Membrane Protection

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Solution Overview

Problem

Cation-conductive ceramic membranes, such as NaSICON membranes, become less efficient or inoperable in acidic conditions, leading to reduced performance and potential damage when used in electrochemical cells with acidic anolytes, as they are not compatible with acidic environments.

Innovation Solution

Incorporating a diffusion barrier in the anolyte compartment to separate it into two spaces, allowing a higher pH fluid to flow through one space and protect the membrane from the acidic environment, while enabling ion transport and chemical reactions to occur in the other space, thereby maintaining membrane efficiency and preventing damage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If a cation-conductive ceramic membrane (e.g., NaSICON) is used in an electrochemical cell with an acidic anolyte, then ion transport and chemical reactions can occur, but the membrane becomes less efficient or inoperable and may be damaged due to acidic conditions

Engineering Contradiction:
Improveion transport efficiencyVSAvoidmembrane stability
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The anolyte compartment is divided into two separate spaces by introducing a diffusion barrier: a first space between the membrane and barrier where pH is maintained, and a second space containing the anode where acid production occurs. This segmentation allows the membrane to operate in favorable conditions while still enabling acid production in the cell.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

A diffusion barrier is introduced as an intermediary component between the acidic anolyte and the cation-conductive membrane. This barrier selectively limits the diffusion of protons and other chemicals, protecting the membrane from direct exposure to acidic conditions while still allowing necessary ion transport to occur.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Productivity

If acid is produced in the anolyte compartment during electrolysis, then chemical reactions proceed as intended, but the membrane efficiency decreases and membrane lifespan is shortened

Engineering Contradiction:
Improvechemical production rateVSAvoidmembrane lifespan
Core Design Contradiction:
ProductivityVSDuration of action of stationary object

Solution Approach 1:

By segmenting the anolyte compartment into two spaces separated by a diffusion barrier, the system allows acid production to continue in the second space (anode compartment) while protecting the membrane in the first space from excessive acidification, thereby extending membrane operational life without sacrificing chemical production.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The harmful acidic environment is effectively extracted or isolated from the membrane region by the diffusion barrier. The barrier removes protons from freely diffusing to the membrane, creating a protected zone that maintains membrane efficiency while allowing acid production to proceed elsewhere in the anolyte compartment.

Inventive Principle:
Principle #2Taking out (Extraction)

3Reliability

If a diffusion barrier is added to protect the membrane from acidic conditions, then membrane efficiency and lifespan are improved, but device complexity increases

Engineering Contradiction:
Improvemembrane stabilityVSAvoidcell structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The diffusion barrier serves as a relatively simple intermediary component that can be integrated into existing electrochemical cell designs. While it does add a component, its function is straightforward (limiting diffusion), and it enables the system to operate reliably without requiring complex control systems or multiple additional compartments.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system effectively protects the cation-conductive membrane from acidic conditions, maintaining its efficiency and extending its lifespan while allowing the production of acids, alkali metals, and other chemical products by controlling pH and ion flow within the electrochemical cell.

Implementation Method 1

the diffusion barrier limits the rate at which chemicals pass between the first space and the second space

Methodology Applied
Scientific EffectDiffusion: Diffusion

Implementation Method 2

the sodium salt NaX in the anolyte is split (according to the reaction 4NaX+4H+→4HX+4Na+) to (a) allow sodium cations (Na+) to be transported through the NaSICON membrane 16 into the catholyte compartment

Methodology Applied
Scientific EffectIon transport: Ion Exchange

Implementation Method 3

water (H2O) is split at the anode 18 to form oxygen gas (O2) and protons (H+) through the reaction 2H2O→O2+4H++4e−

Methodology Applied
Scientific EffectElectrolysis: Electrolysis

Data Source

PatentUS9611555B2Chemical systems and methods for operating an electrochemical cell with an acidic anolyte
Publication Date: 2017.04.04 ENLIGHTEN INNOVATIONS INC
  • US9611555B2 patent drawing
  • US9611555B2 patent drawing
  • US9611555B2 patent drawing

AI summary

An electrochemical cell having a cation-conductive ceramic membrane and an acidic anolyte. Generally, the cell includes an anolyte compartment and a catholyte compartment that are separated by a cation-conductive membrane. A diffusion barrier is disposed in the anolyte compartment between the membrane and an anode. In some cases, a catholyte is channeled into a space between the barrier and the membrane. In other cases, a chemical that maintains an acceptably high pH adjacent the membrane is channeled between the barrier and the membrane. In still other cases, some of the catholyte is channeled between the barrier and the membrane while another portion of the catholyte is channeled between the barrier and the anode. In each case, the barrier and the chemicals channeled between the barrier and the membrane help maintain the pH of the liquid contacting the anolyte side of the membrane at an acceptably high level.