Diffusion Intermediate Surface Treatment for Homogeneous Acidification

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Solution Overview

Problem

Existing surface treatment methods for large and small surfaces using corrosive solutions are inefficient due to inhomogeneous acidification, high volumes of corrosive solutions leading to contamination and environmental impact, and the need for agitation or specific gas conditions, which limits their effectiveness and scalability.

Innovation Solution

A method and device utilizing a diffusion intermediary to apply corrosive solutions to surfaces statically, allowing capillary transfer without movement, using minimal corrosive solution volumes and ensuring homogeneous treatment across large surfaces, with control over the thickness of material removed.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If capillary action is used to apply corrosive mixture to surface, then contact is achieved without relative movement, but variations in contact time lead to uneven acidification

Engineering Contradiction:
Improveapplication methodVSAvoidhomogeneity of acidification
Core Design Contradiction:
Ease of operationVSManufacturing precision

Solution Approach 1:

The patent introduces relative movement between the support and the corrosive mixture during application. The support moves relative to the mixture in a direction substantially parallel to the surface, ensuring uniform contact time across the entire surface area. This dynamic approach resolves the contradiction by maintaining operational simplicity while achieving homogeneous acidification through controlled motion rather than static capillary action alone.

Inventive Principle:
Principle #15Dynamics

2Ease of operation

If substrates are used to hold samples, then samples are supported during treatment, but masked areas are created that are not subjected to acidification

Engineering Contradiction:
Improvesample supportVSAvoidcoverage of treatment
Core Design Contradiction:
Ease of operationVSManufacturing precision

Solution Approach 1:

The patent eliminates the use of substrates that create masked areas by directly applying the corrosive mixture to the surface using a support that contacts only the edge or perimeter of the surface. This segmentation approach ensures that the bulk of the surface is fully exposed to the corrosive mixture without obstruction, achieving complete coverage while maintaining ease of operation through simple peripheral support.

Inventive Principle:
Principle #1Segmentation

3Manufacturing precision

If large volumes of corrosive solution are used for immersion treatment, then complete surface coverage is achieved, but contamination and environmental impact increase

Engineering Contradiction:
Improvesurface coverageVSAvoidcontamination and environmental impact
Core Design Contradiction:
Manufacturing precisionVSObject-generated harmful factors

Solution Approach 1:

The patent extracts the essential function of surface coverage from complete immersion treatment. Instead of submerging the entire surface in large volumes of corrosive solution, the invention applies the mixture locally using a support that delivers the corrosive agent directly to the surface area requiring treatment. This extraction approach achieves complete surface coverage with minimal corrosive solution volume, thereby reducing contamination and environmental impact while maintaining treatment effectiveness.

Inventive Principle:
Principle #2Taking out (Extraction)

4Reliability

If agitation or specific gas conditions are required for treatment, then treatment effectiveness is improved, but process complexity increases

Engineering Contradiction:
Improvetreatment effectivenessVSAvoidprocess conditions
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent enables the corrosive mixture to perform its treatment function through its own capillary action and natural flow properties without requiring external agitation devices or specific gas conditions. The support structure facilitates direct contact between the mixture and surface, allowing the treatment process to be self-sufficient. This self-service approach maintains treatment effectiveness while eliminating the need for complex agitation systems or controlled gas environments, thereby reducing process complexity.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enables efficient, homogeneous surface treatment with minimal corrosive solution usage, reducing contamination and environmental impact, and is applicable to both small and large surfaces without the need for agitation or specific gas conditions, ensuring consistent material removal.

Implementation Method 1

employing a diffusion intermediate to apply the corrosive solution to the surface, without any relative movement of the surface to be treated with respect to the diffusion intermediate, once the 1st is brought into contact with the 2nd

Methodology Applied
Scientific EffectCapillary action: Capillary Action

Data Source

PatentEP3004007B1Process of treatment a surface and aparatus for that process
Publication Date: 2021.11.10 COMMISSARIAT A LENERGIE ATOMIQUE ET AUX ENERGIES ALTERNATIVES
  • EP3004007B1 patent drawing

AI summary

The invention relates to a method for treating a surface of an object, comprising steps consisting in bringing the surface to be treated in contact with a diffusion intermediate, then maintaining said surface to be treated in contact with said diffusion intermediate without any relative movement in relation to each other, said diffusion intermediate being impregnated with a corrosive solution before or during the contact being maintained. The invention also relates to a device implemented during such a method.