Diffusion Pipe Pre-Fixation Assembly for Turbine Fracturing
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Solution Overview
Problem
The assembly of fracturing apparatus components, such as diffusion pipes, silencers, and turbines, is challenging due to their large volume and weight, leading to difficulties in alignment and fixation, which requires significant manpower and time.
Innovation Solution
The exhaust device comprises a body, a fixation plate, a pressure plate, and a diffusion pipe, where the fixation plate and pressure plate have pre-installation parts that allow for pre-fixation of the diffusion pipe, simplifying the assembly process by enabling initial alignment and accurate connection without manual support.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Productivity
If traditional manual alignment and fixation methods are used for large-volume components, then assembly flexibility is maintained, but assembly time and manpower requirements increase significantly
Solution Approach 1:
The patent applies preliminary action by providing pre-installation parts (pre-drilled holes, pre-formed connection structures) on the fixation plate and pressure plate before assembly. This allows the diffusion pipe to be quickly aligned and fixed without requiring manual measurement and hole drilling during assembly, significantly reducing assembly time while maintaining flexibility.
2Ease of operation
If manual alignment and support are used during assembly, then assembly adaptability is maintained, but the complexity of the assembly process increases
Solution Approach 1:
The patent segments the assembly process into distinct functional components: the fixation plate with pre-installation parts for alignment, the pressure plate for securing, and the diffusion pipe. This segmentation allows each component to be prepared independently with specific features (pre-drilled holes, connection structures), simplifying the overall assembly process by eliminating the need for complex manual alignment procedures.
3Productivity
If pre-installation parts are added to enable automated fixation, then assembly speed increases, but manufacturing complexity increases
Solution Approach 1:
The pre-installation parts (pre-drilled holes, pre-formed connection structures) are manufactured in advance as integral features of the fixation plate and pressure plate. This preliminary action during manufacturing allows for rapid assembly later, as the alignment and connection features are already prepared. The manufacturing complexity is managed by incorporating these features into standard plate fabrication processes.
Data Source
AI summary
An exhaust device and an installation method thereof, a turbine fracturing apparatus, and a disassembly method of a turbine are provided. The exhaust device includes a body, a fixation plate, a pressure plate, and a diffusion pipe; the body includes a side wall; the fixation plate is configured to be fixed to the side wall; the pressure plate is configured to be able to be pre-fixedly connected and fixedly connected with the fixation plate; the diffusion pipe is configured to be fixed to the side wall through the pressure plate and the fixation plate; the fixation plate further comprises a first pre-installation part, and the pressure plate further comprises a second pre-installation part, and the second pre-installation part is matched with the first pre-installation part to realize pre-fixation of the diffusion pipe.