Digital CAN Sensor Capacitive Coupling Compact Design

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Solution Overview

Problem

Existing wireless CAN network sensors are bulky and impractical due to their sensitivity to noise and the need to maximize signal amplitude, leading to slow operation and damage to vehicle cables during installation.

Innovation Solution

A digital CAN sensor with integrated processing unit that reduces sensor length and size, using capacitive elements to directly output digital signals, improving signal-to-noise ratio and allowing for a compact, all-in-one design that can be easily plugged into existing monitoring systems.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If long and flat sensors are used to maximize capacitive matching surface, then signal amplitude is improved, but sensor size becomes bulky and operation becomes slow

Engineering Contradiction:
Improvesignal amplitudeVSAvoidsensor size
Core Design Contradiction:
Measurement precisionVSVolume of moving object

Solution Approach 1:

The sensor is divided into two functional portions: a first portion with capacitive elements for signal sensing and a second portion with electronic circuitry for signal processing. This segmentation allows the capacitive elements to be compact while the processing unit handles signal amplification, resolving the contradiction between small size and sufficient signal amplitude.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent transitions from maximizing signal amplitude through increased surface area (2D expansion) to achieving sufficient signal through integrated electronic processing (adding a functional dimension). The processing unit compensates for smaller capacitive surface area through active signal conditioning.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Measurement precision

If long sensors are used to maximize sensed amplitude, then signal quality is improved, but cable damage and operational difficulty increase

Engineering Contradiction:
Improvesensed amplitudeVSAvoidinstallation ease
Core Design Contradiction:
Measurement precisionVSEase of operation

Solution Approach 1:

By segmenting the sensor into compact sensing and processing portions, the overall sensor length is reduced to a practical level that does not require untwisting long cable portions, making installation easy and preventing cable damage.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent replaces the mechanical approach of maximizing sensor length to improve signal with an electronic approach using integrated circuitry to process and amplify signals from compact capacitive elements, eliminating the need for long sensor dimensions.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Volume of moving object

If integrated processing unit is added to reduce sensor size, then sensor compactness is improved, but device complexity increases

Engineering Contradiction:
Improvesensor sizeVSAvoidcircuit integration
Core Design Contradiction:
Volume of moving objectVSDevice complexity

Solution Approach 1:

The processing unit is merged with the capacitive sensing elements into a single integrated sensor unit. This combination achieves compact size by co-locating sensing and processing functions, and the merging simplifies the overall system architecture despite the added circuitry.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The compact design enhances usability, reduces cable damage during installation, and enables permanent installation in vehicles, making monitoring procedures safer and quicker by eliminating the need for frequent sensor removal and reconnection.

Implementation Method 1

said first electrical component and said second electrical component each have a substantially flat surface adapted to constitute a capacitive element with respectively a portion of said first electrical cable and a portion of said second electrical cable

Methodology Applied
Scientific EffectCapacitive sensing: Capacitance

Data Source

PatentUS9769262B2Digital sensor for a CAN network of a vehicle
Publication Date: 2017.09.19 MASTERNAUT HLDG
  • US9769262B2 patent drawing
  • US9769262B2 patent drawing
  • US9769262B2 patent drawing

AI summary

Digital sensor for a CAN network of a vehicle, comprising a casing which comprises a first portion provided with a housing capable of receiving a first electrical cable and a second electrical cable, said first portion receiving a first electrical component and a second electrical component respectively arranged opposite said housing, and which first electrical component and second electrical component each have a substantially flat surface adapted to constitute a capacitive element with respectively a portion of said first electrical cable and a portion of said second electrical cable, such that, when said first electrical cable and said second electrical cable are received in said housing and each carry a respective CAN digital signal, said first electrical component and said second electrical component carry an electrical signal corresponding to the digital CAN signal respectively carried on said first electrical cable and on said second electrical cable, and a second portion receiving an electronic circuitry connected to said first electrical component and said second electrical component, and arranged on the one hand to process the electrical signals which they carry in order to rebuild a first analog signal and a second analog signal which reflect the digital CAN signal respectively carried by the first electrical cable and the second electrical cable, and on the other hand to transform the first analog signal and the second analog signal into respective digital CAN signals towards an output connected to said electronic circuitry.