Digital Current-Mode Control for Stable Multi-Phase Voltage Regulators

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Solution Overview

Problem

Analog control loops in power converter and voltage regulator circuits are complex and difficult to design, leading to instability and challenges in maintaining target voltage levels, especially in multi-phase circuits with coupled inductors.

Innovation Solution

Implementing a digital control circuit that uses an analog-to-digital converter to compare voltage levels to reference voltages, generating data bits and control signals to simplify the distribution of current among phase circuits, thereby reducing complexity and improving stability through pulse width modulation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If analog control loops are used in multi-phase voltage regulator circuits, then the circuit can operate with continuous control, but the design complexity increases and stability becomes difficult to maintain

Engineering Contradiction:
ImprovestabilityVSAvoiddesign complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent replaces the analog control loop (electrical/mechanical continuous system) with a digital control system that samples voltage levels, converts them to digital values, and processes them through digital logic. This substitution of continuous analog control with discrete digital control simplifies the design while maintaining stability, directly resolving the technical contradiction between reliability and device complexity.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Power

If multi-phase circuits with coupled inductors are used, then the power delivery capability increases, but the current distribution among phases becomes complex and difficult to control

Engineering Contradiction:
Improvepower delivery capabilityVSAvoidcurrent distribution complexity
Core Design Contradiction:
PowerVSDevice complexity

Solution Approach 1:

The patent implements a feedback mechanism where the digital control circuit continuously monitors the voltage level on the regulated power supply line, converts it to digital values, and uses this information to adjust the control signals for each phase circuit. This feedback loop enables automatic current distribution optimization among the multi-phase circuits, maintaining power delivery capability while simplifying control complexity.

Inventive Principle:
Principle #23Feedback

3Measurement precision

If analog control circuits are used, then the control can be implemented with simple hardware, but the initialization and voltage level precision become challenging

Engineering Contradiction:
Improvevoltage level precisionVSAvoidinitialization complexity
Core Design Contradiction:
Measurement precisionVSEase of manufacture

Solution Approach 1:

The patent changes the parameter domain from continuous analog voltage levels to discrete digital values through an analog-to-digital converter. This parameter transformation enables precise voltage level measurement and control through digital processing, while the digital nature of the system provides well-defined initialization states, resolving the contradiction between measurement precision and ease of manufacture.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS11962245B2Digital current mode control for multi-phase voltage regulator circuits
Publication Date: 2024.04.16 APPLE INC
  • US11962245B2 patent drawing
  • US11962245B2 patent drawing
  • US11962245B2 patent drawing

AI summary

A voltage regulator circuit included in a computer system may include multiple phase circuits coupled to a regulated power supply line via corresponding one of multiple inductors. The phase circuits may modify a voltage level of the regulated power supply line using respective control signals generated by a digital control circuit that processes multiple data bits. An analog-to-digital converter circuit may compare the voltage level of the regulated power supply node to multiple reference voltage levels and sample the resultant comparisons to generate the multiple data bits.