Digital Denture Base Real-Time Arch Adaptation

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Current methods for designing digital dentures require manual adjustments and subsequent grinding to correct arch changes and tooth spacing, leading to issues like overjet, tooth interferences, and malocclusion, which can result in additional rework and enamel reduction.

Innovation Solution

A method and system for automatically adapting the arches and tooth anatomy in real-time using computer software to maintain anatomical relationships between teeth, correcting interferences and malocclusions, and eliminating the need for subsequent grinding by auto-sizing and morphing teeth in response to changes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If manual adjustments are made to correct arch changes and tooth spacing, then anatomical relationships can be maintained, but additional grinding and rework are required

Engineering Contradiction:
Improveanatomical occlusionVSAvoidadditional grinding time
Core Design Contradiction:
Manufacturing precisionVSLoss of time

Solution Approach 1:

The software performs preliminary automated adjustments to tooth position and arch form during the digital design phase, anticipating and correcting potential occlusion issues before manufacturing. This preliminary action eliminates the need for subsequent manual grinding and rework by ensuring proper anatomical relationships are established in the digital model itself.

Inventive Principle:
Principle #10Preliminary action

2Adaptability or versatility

If tooth size or position is changed, then customization is improved, but arch length and tooth spacing are adversely impacted

Engineering Contradiction:
Improvetooth customizationVSAvoidtooth spacing
Core Design Contradiction:
Adaptability or versatilityVSManufacturing precision

Solution Approach 1:

The software implements real-time feedback mechanisms that automatically monitor and adjust arch length and tooth spacing when tooth size or position is modified. This closed-loop system ensures that customization changes maintain proper anatomical relationships by continuously evaluating and correcting spacing issues as they arise during the design process.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The digital design system dynamically adapts arch form and tooth positioning in response to customization changes. Rather than static designs, the software allows continuous adjustment and re-evaluation of spatial relationships, enabling customized tooth configurations while automatically maintaining proper arch length and spacing through real-time computational geometry.

Inventive Principle:
Principle #15Dynamics

3Manufacturing precision

If arches are modified to correct malocclusion, then occlusion is improved, but tooth interferences are created

Engineering Contradiction:
ImproveocclusionVSAvoidtooth interferences
Core Design Contradiction:
Manufacturing precisionVSObject-generated harmful factors

Solution Approach 1:

The software applies preliminary anti-action by automatically detecting and preventing tooth interferences before they become problematic. When arch modifications are made to correct malocclusion, the system proactively identifies potential interference zones and adjusts tooth positioning in advance to eliminate these harmful effects, rather than allowing interferences to develop and then requiring corrective grinding.

Inventive Principle:
Principle #9Preliminary anti-action

Data Source

PatentUS11986363B2Real time anatomical adaptation
Publication Date: 2024.05.21 GLOBAL DENTAL SCIENCE LLC
  • US11986363B2 patent drawing
  • US11986363B2 patent drawing
  • US11986363B2 patent drawing

AI summary

The invention comprises an improved method and system for building a denture. The invention further comprises a technique for building teeth and a denture base in a digital space. The invention even further comprises a method for adapting a digital denture base contemporaneously with changes made to digital teeth on the same model.