Digital Hazardous Energy Isolation for Faster LOTO Verification

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Solution Overview

Problem

Current safety procedures for hazardous energy control in industries are time-consuming and prone to human error, particularly in managing and documenting the isolation of electrical energy sources, which is a leading cause of construction-related injuries.

Innovation Solution

A web-based application that allows users to manage worksites, conduct lockout/tagout (LOTO) processes, and track equipment safety through personalized profiles, scan functions, and automated verification processes, ensuring accurate and efficient isolation of hazardous energy sources.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If manual paper logbooks and manual updating of electrical one-line drawings are used, then the system is simple to implement, but the process is time-consuming and subject to human error

Engineering Contradiction:
Improveaccuracy of energy source documentationVSAvoidtime required for LOTO process
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The patent replaces manual mechanical processes (paper logbooks, hand-drawn one-line drawings) with an automated electronic system that uses mobile devices, databases, and software applications to document energy sources and track LOTO procedures, eliminating manual data entry and reducing human error

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent creates digital copies of traditional paper-based documentation systems through electronic databases and mobile applications that store and display energy source information, equipment status, and LOTO procedure details, allowing rapid access and updating without physical paperwork

Inventive Principle:
Principle #26Copying

2Reliability

If comprehensive manual verification procedures are implemented, then safety is improved, but the process becomes more time-consuming

Engineering Contradiction:
Improvesafety of energy isolationVSAvoidefficiency of LOTO process
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The patent implements automated feedback mechanisms where the system provides real-time verification prompts, status updates, and confirmation requirements to users during LOTO procedures, ensuring safety checks are completed while streamlining the verification process through structured digital workflows

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent performs preliminary actions by pre-configuring energy source databases, pre-identifying isolation points, and pre-establishing LOTO procedure templates before actual maintenance work begins, allowing rapid execution of safety procedures without time-consuming on-site analysis

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS11455851B2Hazardous energy control system
Publication Date: 2022.09.27 AUTOLOTO INC
  • US11455851B2 patent drawing
  • US11455851B2 patent drawing
  • US11455851B2 patent drawing

AI summary

A hazardous energy control system has a web-based application adapted to be associated with a personal electronic device. The application has a worksite manager that is created from project documents that are uploaded to the application and selectively displays locations for equipment and hazardous energy barriers.