Digital Gas Valve Two-Step Turn-On for Child Safety and Usability

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Solution Overview

Problem

Existing digital gas valve systems in cooking appliances lack a reliable child safety mechanism that allows for two-step operation to open while maintaining ease of use for adult users, failing to provide simultaneous safety and accessibility.

Innovation Solution

A two-step turn-on operation system for digital gas valves using a configurable knob or selector assembly that requires a user-defined multi-step process, incorporating a processor with user interface inputs and outputs, and a touch sensor or voice recognition module for safe appliance control.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a simple lockout mechanism is used for control knobs, then child safety protection is provided, but the mechanism does not offer reliable safety lockout protection

Engineering Contradiction:
Improvesafety lockout protectionVSAvoidcontrol operation
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The valve operation is segmented into two distinct steps: a pushing motion followed by a turning motion. This segmentation ensures that children cannot accidentally operate the valve since the combined two-step action is beyond their capability, while adults can easily perform both steps. The segmentation directly addresses the reliability of safety lockout protection without significantly compromising ease of operation for authorized users.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system requires a preliminary pushing action before the valve can be turned to open. This preliminary action (pushing) must be completed first to enable the subsequent turning motion. This preliminary step acts as a safety barrier that prevents accidental activation while maintaining usability for adults who can easily perform the sequence of actions.

Inventive Principle:
Principle #10Preliminary action

2Reliability

If touch controls are used for digital gas valves, then child safety is improved, but ease of use for adult users is hampered

Engineering Contradiction:
Improvechild safety controlVSAvoiduser accessibility
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The control system dynamically adapts its operation mode based on the sequence of user interactions. The system transitions from a static control interface to a dynamic two-step process where the first action (pushing) enables the second action (turning). This dynamic behavior provides child safety by requiring coordinated actions while maintaining ease of use for adults who can naturally perform sequential motions.

Inventive Principle:
Principle #15Dynamics

3Reliability

If a two-step operation process is implemented, then safety lockout protection is enhanced, but the complexity of the control system increases

Engineering Contradiction:
Improvesafety lockout protectionVSAvoidcontrol system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent replaces complex electronic control systems with a simple mechanical two-step operation mechanism. Instead of using electronic sensors, processors, and control algorithms to enforce safety, the system uses a straightforward mechanical sequence: push then turn. This substitution dramatically reduces device complexity while maintaining enhanced safety lockout protection, as the safety function is embedded in the basic mechanical operation rather than requiring additional electronic subsystems.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Data Source

PatentUS20240167581A1Two-step turn on for digital gas valves
Publication Date: 2024.05.23 MIDEA GROUP CO LTD
  • US20240167581A1 patent drawing
  • US20240167581A1 patent drawing
  • US20240167581A1 patent drawing

AI summary

A cooking appliance includes a plurality of cooktop burners, a plurality of control selectors having respective outputs representative of output levels for associated cooktop burners, a touch sensor having an output representative of a permission to operate any of the cooktop burners, and a controller configured to activate a selected cooktop burner in response to a two-step activation sequence initiated in response to user input directed to the touch sensor and to the associated control selector for the selected cooktop burner.