Digital Labeling Control System with Self-Configuring Wiring Terminals

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Solution Overview

Problem

Controlling building systems requires IT networking, programming, and engineering skills, with manual equipment discovery and wire-up processes being cumbersome and inefficient.

Innovation Solution

A digital labeling control system using self-healing nodes that allows users to create a wiring panel with a controller, featuring a processor, memory, and wiring terminals, enabling guided wiring through a user interface that modifies terminals to match device requirements.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If manual equipment discovery and wire-up processes are used, then IT networking skills, programming skills, and engineering skills are required, but the process becomes cumbersome and inefficient

Engineering Contradiction:
Improveease of wiringVSAvoidsystem complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The controller automatically performs equipment discovery and terminal configuration without requiring manual programming. The system self-configures by receiving device information, determining required terminals, and modifying its wiring panel automatically, eliminating the need for manual IT networking and programming skills.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The controller pre-configures wiring terminals based on anticipated device connections. By performing equipment discovery and terminal modification in advance before actual wiring occurs, the system prepares the wiring panel proactively, making the actual wiring process simpler and more efficient.

Inventive Principle:
Principle #10Preliminary action

2Productivity

If automatic terminal modification is implemented, then wiring process is simplified, but controller software complexity increases

Engineering Contradiction:
Improvewiring speedVSAvoidcontroller complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The automatic configuration process is segmented into distinct operational phases: equipment discovery, device information reception, terminal determination, and terminal modification. This segmentation allows the complex automation process to be managed through discrete, manageable software modules that can execute sequentially.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The controller acts as an intermediary between the wiring panel and external devices. It receives device information, processes terminal requirements, and modifies the wiring panel accordingly, serving as a mediator that automates the configuration process while managing the complexity internally.

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS20250280504A1Method of Digital Labeling Control System Terminals That Enables Guided Wiring
Publication Date: 2025.09.04 PASSIVELOGIC INC
  • US20250280504A1 patent drawing
  • US20250280504A1 patent drawing
  • US20250280504A1 patent drawing

AI summary

Tools and techniques are described to create a controller wiring board. A user, using a user interface associated with a controller, can determine which devices will be attached to a controller. The features of the devices may be already known by the controller. The controller can change wiring terminal types depending on the requirements of the devices wired to the controllers. In some embodiments, a device is wired to a module associated with the controller. The controller can signal to the module to modify its wiring terminal to match the needs of the device to be wired to that location.