Digital Line Protection with Voltage Drop State Retention

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Solution Overview

Problem

Existing line protection methods, such as fuses, face complexity in designing analog circuitry and software models for achieving specific time-current characteristics, leading to inefficiencies in protecting electric lines from excessive current flow.

Innovation Solution

A line protection device comprising a current sensor, digital filter circuit, switch control circuit, and non-volatile memory circuit that senses and digitally filters the electric current, controlling a switch to interrupt current flow based on filtered values, with the non-volatile memory storing the digital filter state to maintain the time-current characteristic during supply voltage drops.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If analog circuitry is designed to achieve specific fuse characteristics, then the time-current characteristic can be accurately modeled, but the device complexity increases

Engineering Contradiction:
Improvetime-current characteristic accuracyVSAvoidanalog circuitry complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent replaces analog circuitry with a digital system consisting of a microcontroller and digital filter algorithm. The digital filter implements the fuse characteristic modeling through software rather than complex analog components, significantly reducing device complexity while maintaining accurate time-current characteristic representation.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent changes the implementation approach from fixed analog circuit parameters to programmable digital parameters. The filter characteristics can be adjusted through software configuration, allowing the same hardware to achieve different fuse characteristics by changing digital filter parameters rather than redesigning analog circuits.

Inventive Principle:
Principle #35Parameter changes

2Ease of manufacture

If a software model of a fuse is implemented, then the device can be simplified, but the complexity of the electronic fuse device increases

Engineering Contradiction:
Improvedevice simplificationVSAvoidelectronic fuse device complexity
Core Design Contradiction:
Ease of manufactureVSDevice complexity

Solution Approach 1:

The patent uses a digital filter algorithm implemented in software to model the fuse characteristic, replacing what would traditionally require complex analog circuitry. This software-based approach simplifies the hardware while the overall device complexity increases only minimally due to the use of a standard microcontroller.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Reliability

If digital filtering is used to model fuse characteristics, then the time-current characteristic accuracy is improved, but the processing time increases

Engineering Contradiction:
Improvetime-current characteristic accuracyVSAvoidprocessing time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The patent implements a digital filter with adjustable order and complexity. By selecting an appropriate filter order that provides sufficient accuracy without excessive processing, the system achieves the necessary time-current characteristic modeling precision while minimizing processing time impact on the protection response.

Inventive Principle:
Principle #16Partial or excessive action

Data Source

PatentUS10554039B2Digital line protection with supply voltage drop safety
Publication Date: 2020.02.04 INFINEON TECHNOLOGIES AG
  • US10554039B2 patent drawing
  • US10554039B2 patent drawing
  • US10554039B2 patent drawing

AI summary

A line protection device includes a current sensor, a digital filter circuit, a switch control circuit, and a non-volatile memory circuit. The current sensor is adapted to a sense a value of electric current through the electric line. The digital filter circuit is adapted to perform digital filtering of the value of electric current. The switch control circuit is adapted to control a switch to interrupt flow of the electric current through the electric line depending on the digitally filtered value of the electric current. The non-volatile memory circuit is adapted to store a state of the digital filter circuit.