Digital Microfluidic Cell Trapping for On-Demand Droplet Sorting

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Current methods for selecting and sorting edited cells are laborious, time-consuming, and difficult to standardize, leading to non-reproducible results, especially when dealing with phenotypically silent gene edits and low cell density cultures.

Innovation Solution

A microfluidic device with a layered structure and electrode configuration for on-demand droplet creation, mixing, incubation, and sorting, allowing for precise trapping and manipulation of cells and droplets using dielectrophoresis and electrowetting principles.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If traditional sorting methods (FACS, resistance screens) are used to select and sort edited cells, then high-purity single cells can be obtained, but cell viability after sorting is low to moderate and the process is laborious and time-consuming

Engineering Contradiction:
Improvesorting purityVSAvoidcell viability
Core Design Contradiction:
Manufacturing precisionVSReliability

Solution Approach 1:

The system segments the cell sorting process into discrete droplet-based operations, where individual cells are encapsulated in separate droplets and manipulated independently through digital microfluidic control, enabling high-purity sorting without the mechanical stress of traditional FACS methods

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent replaces mechanical sorting mechanisms (flow cytometry, magnetic sorting) with electric field-based digital microfluidic manipulation, using electrowetting and dielectrophoresis to control droplet movement and cell positioning, thereby improving cell viability while maintaining sorting precision

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Manufacturing precision

If traditional sorting methods are used, then cell isolation can be achieved, but the process is difficult to standardize and integrate, resulting in non-reproducible results

Engineering Contradiction:
Improvesorting precisionVSAvoidsystem integration difficulty
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent merges multiple sorting operations into a single integrated microfluidic device platform, combining cell encapsulation, droplet manipulation, and sorting functions in one system, which standardizes the process and improves reproducibility across experiments

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The digital microfluidic platform provides universal control over droplet operations through programmable electrode patterns, allowing the same device to perform multiple sorting functions (isolation, enrichment, purification) with consistent results, eliminating the need for multiple specialized devices

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Manufacturing precision

If limited dilution is used to find right clones, then single cells can be obtained, but the technique relies heavily on chance and probability resulting in low purity single cells

Engineering Contradiction:
Improveclone isolationVSAvoidcell concentration
Core Design Contradiction:
Manufacturing precisionVSQuantity of substance

Solution Approach 1:

The system performs preliminary cell encapsulation in droplets before sorting, allowing cells to be pre-positioned and isolated in individual compartments, which eliminates the need for probabilistic dilution methods and ensures high-purity clone isolation through deterministic droplet manipulation

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables efficient, reproducible, and high-purity sorting of edited cells with improved viability, facilitating standardized and automated processes for isolating isogenic populations.

Implementation Method 1

directly coupled to a serpentine channel with traps. The device can perform on-demand operations on droplets in channels. These on-demand operations include for example on-demand droplet generation through a T-junction droplet generator, merging droplets, trapping of droplets, selectively releasing or keeping droplets on device and merging droplets

Methodology Applied
Scientific EffectDielectrophoresis:

Implementation Method 2

A microfluidic device with a layered structure and electrode configuration for on-demand droplet creation, mixing, incubation, and sorting, allowing for precise trapping and manipulation of cells and droplets using dielectrophoresis and electrowetting principles

Methodology Applied
Scientific EffectElectrowetting: Electrowetting

Data Source

PatentUS12582990B2Integrated droplet-digital microfluidic system for on-demand droplet creation, mixing, incubation, and sorting of droplets in a cell trapping array
Publication Date: 2026.03.24 SHIH STEVE CHAO-CHUNG
  • US12582990B2 patent drawing
  • US12582990B2 patent drawing
  • US12582990B2 patent drawing

AI summary

Microfluidic devices, systems and methods are described herein. The devices, systems and methods provide for trapping particles, including cells. Methods of generating a droplet in a microfluidic device and collecting droplets from microfluidic devices are also disclosed herein.