Digital Multimeter Self-Test Circuit for Safety Component Checks

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Solution Overview

Problem

Existing digital multimeters lack internal self-check functions to test the functionality of safety-related components, posing a risk to users when used in harsh measurement environments, especially for high voltages or currents.

Innovation Solution

Integration of self-test functions within the digital multimeter circuitry that automatically check the status of safety components like PTC thermistors, RC series circuits, and resistive voltage dividers, using a controller to form test paths and analyze electrical properties for proper functioning.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If self-test functions are integrated into the DMM circuitry, then reliability and safety are improved, but device complexity increases

Engineering Contradiction:
Improvesafety and reliabilityVSAvoidcircuit complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The DMM performs self-testing of safety components using its own internal circuitry and controller. The system automatically generates test signals, measures electrical properties, and determines component status without requiring external testing equipment or manual intervention, thereby improving reliability while managing complexity through automation

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The self-test function is activated before actual measurement operations to verify that safety components (PTC thermistors, RC series circuits, resistive voltage dividers) are functioning properly. This preliminary checking prevents potential failures during subsequent measurement tasks, ensuring safety before use

Inventive Principle:
Principle #10Preliminary action

2Measurement precision

If automatic self-test functions are implemented, then measurement precision and safety are improved, but ease of operation decreases

Engineering Contradiction:
Improvemeasurement accuracyVSAvoiduser operation simplicity
Core Design Contradiction:
Measurement precisionVSEase of operation

Solution Approach 1:

The controller automatically analyzes measured electrical properties (voltage, current, resistance) and provides feedback about the status of safety components. The system compares measured values against expected ranges and determines whether components are functioning properly, presenting results to the user without requiring manual interpretation of complex test procedures

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system performs self-diagnosis and self-testing automatically without requiring users to manually configure test parameters or interpret complex measurements. The automated nature of the self-test function maintains ease of operation while ensuring precise and reliable verification of safety components

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Ensures the safety and reliability of the digital multimeter by detecting dysfunctions in safety components, preventing dangerous conditions and ensuring accurate measurements.

Implementation Method 1

a high voltage positive temperature coefficient (PTC) thermistor ('PTC') coupled in series between an input terminal and a voltage measurement component

Methodology Applied
Scientific EffectPositive temperature coefficient (PTC) effect: Thermistor

Implementation Method 2

a resistor-capacitor (RC) series circuit in a measurement signal path

Methodology Applied
Scientific EffectCapacitive filtering: Capacitance

Implementation Method 3

resistive voltage dividers

Methodology Applied
Scientific EffectElectrical resistance: Electrical Resistance

Data Source

PatentUS20250216494A1Tester with self-test functions
Publication Date: 2025.07.03 FLUKE CORP
  • US20250216494A1 patent drawing
  • US20250216494A1 patent drawing
  • US20250216494A1 patent drawing

AI summary

A tester includes self-test functions to test a state of a measurement circuit in the tester. For example, the self-test functions test an electrical state, e.g., electrical properties or connection or disconnection states, of a component of the measurement circuit. The self-test functions also test the signal state of an electrical component in the measurement circuit, which may include signal detection, signal transmittance, or measurement properties of the electrical component. The self-test functions improve the user experience of the tester from safety and reliability perspectives.