Digital Power Distribution for Non-Linear Loads With Reduced Capacitance

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Solution Overview

Problem

Digital power systems face challenges in safely and efficiently powering non-linear loads like LED lighting, particularly in detecting faults and maintaining reliable operation without the need for costly capacitors and diodes, which can lead to voltage drops and incorrect fault detection.

Innovation Solution

A digital power distribution system with a source sensor, source controller, and reduced capacitance on the load side, utilizing pulse-width-modulation (PWM) to manage power delivery and fault detection, allowing for simplified receiver designs and cost-effective operation by leveraging the non-linear load characteristics of LEDs.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If traditional analog power systems are used, then continuous power supply is provided, but fault detection precision and safety are reduced

Engineering Contradiction:
Improvefault detection precisionVSAvoidsystem safety
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

The system periodically interrupts power transmission to perform measurements during isolated intervals. The source controller closes and opens the source disconnect device at regular intervals, creating periodic measurement opportunities where the transmission lines are isolated from the power source. This periodic action enables continuous monitoring of voltage characteristics without permanent disconnection, achieving both high measurement precision for fault detection and continuous power supply for reliability.

Inventive Principle:
Principle #19Periodic action

2Stability of the object's composition

If capacitance is increased to maintain voltage during sample period, then power continuity is improved, but system cost and complexity increase

Engineering Contradiction:
Improvevoltage stabilityVSAvoidcapacitance requirements
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The system changes the operational parameters by exploiting the non-linear current-voltage characteristics of LED loads. During the sample period, when voltage drops below the LED turn-on threshold, the load current naturally drops to near-zero, eliminating the need for large capacitance to maintain voltage. This parameter change approach allows reduced capacitance while maintaining voltage stability during measurement intervals.

Inventive Principle:
Principle #35Parameter changes

3Ease of manufacture

If capacitance is reduced for cost savings, then system cost decreases, but voltage maintenance capability during sample period worsens

Engineering Contradiction:
Improvesystem costVSAvoidvoltage maintenance
Core Design Contradiction:
Ease of manufactureVSStability of the object's composition

Solution Approach 1:

The non-linear load itself provides the voltage maintenance function during the sample period. When voltage drops below the LED turn-on threshold, the load automatically reduces its current draw to near-zero, effectively 'self-regulating' the voltage requirement. This self-service mechanism eliminates the need for external capacitance to maintain voltage, reducing system cost while maintaining voltage stability through the load's inherent non-linear characteristics.

Inventive Principle:
Principle #25Self-service

4Ease of operation

If diodes are added to prevent reverse current, then current direction control is improved, but system cost and complexity increase

Engineering Contradiction:
Improvecurrent direction controlVSAvoidcomponent count
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The non-linear load provides inherent current direction control through its diode-like characteristics. The load naturally conducts current in one direction and blocks reverse current, eliminating the need for separate diode components. This self-service approach maintains proper current direction control while reducing system complexity and component count.

Inventive Principle:
Principle #25Self-service

5Power

If PWM control is implemented, then power delivery precision is improved, but control complexity increases

Engineering Contradiction:
Improvepower delivery precisionVSAvoidcontrol circuit complexity
Core Design Contradiction:
PowerVSDevice complexity

Solution Approach 1:

The system uses periodic on/off control of the source disconnect device to achieve PWM-like power delivery precision. By controlling the duty cycle of periodic power transmission intervals, the system precisely regulates average power delivery to the non-linear load without requiring complex PWM control circuits. This periodic action approach achieves high power delivery precision with simplified control logic.

Inventive Principle:
Principle #19Periodic action

Data Source

PatentUS11831144B2Digital power distribution system with a non-linear load
Publication Date: 2023.11.28 VOLTSERVER INC
  • US11831144B2 patent drawing
  • US11831144B2 patent drawing
  • US11831144B2 patent drawing

AI summary

A digital power distribution system includes a source sensor configured to provide feedback that includes a signal indicative of voltage across the source terminals; a source controller configured to receive the feedback from the source sensor and to generate a control signal that opens a source disconnect switch between the power source and the source terminals; a non-linear load configured such that the electrical current it draws from the load terminals drops by at least an order of magnitude below a non-zero voltage threshold; reduced capacitance for storing charge and discharging that charge during the sample period, wherein the reduced capacitance is at a level for providing this low level of electrical current drawn by the non-linear load. The system can be configured without a disconnect switch between the load terminals and the non-linear load to thereby maintain the non-linear load in electrical contact with the load terminals.