Digital Power Supply Controller Dynamic Load Rerouting
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Solution Overview
Problem
Digital power supply devices face inefficiencies as individual power supply modules stop providing power when loads are not in operation, leading to suboptimal operating conditions.
Innovation Solution
A digital power supply device with a digital power supply controller, switch, and control module that allows power supply modules corresponding to inoperative loads to be dynamically rerouted to other active loads, enhancing usage and efficiency by combining power sources.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Ease of operation
If each power supply module provides power to a corresponding load separately, then the system structure is simple and easy to control, but the operating efficiency cannot achieve optimal condition when some loads are not in operation
Solution Approach 1:
The patent implements dynamic load matching by enabling power supply modules to switch between different operational states (dedicated mode vs. shared mode) based on real-time load conditions. The controller dynamically adjusts the connection configuration through switching elements, allowing the system to adapt its power distribution topology optimally for current operating conditions, thereby resolving the contradiction between simple control structure and optimal operating efficiency.
Solution Approach 2:
The patent makes power supply modules universal by enabling them to serve both their dedicated loads and shared loads. Each power supply module can operate in multiple functional modes: providing power exclusively to its corresponding load, or sharing its output with other loads when the dedicated load is inactive. This multi-functionality allows the system to maintain simple modular architecture while achieving high operating efficiency through flexible resource allocation.
2Loss of energy
If power supply modules stop providing power when loads are not in operation, then the system avoids unnecessary energy consumption, but the overall usage and efficiency of the power supply device is reduced
Solution Approach 1:
The patent implements a power recovery mechanism where power supply modules that would otherwise be idle (when their dedicated loads are inactive) are instead connected to provide power to active shared loads. The controller detects the operational state of each load and redirects power flow accordingly, effectively 'recovering' otherwise wasted power supply capacity and utilizing it to support system operations, thereby eliminating both energy waste and underutilization.
Solution Approach 2:
The system implements self-service power allocation where the power supply device automatically adjusts its internal power distribution based on detected load conditions. The controller monitors the operational state of each load and autonomously reconfigures the power supply topology to match current demands, enabling the system to self-optimize its efficiency without external intervention while preventing both energy waste and underutilization.
3Reliability
If multiple power supply modules operate independently, then the system has high reliability for each load, but the overall system efficiency decreases when some loads are inactive
Solution Approach 1:
The patent implements conditional merging of power supply modules by maintaining independent dedicated power supply paths for reliability while enabling combination with shared power supply paths for efficiency. When dedicated loads are active, their power supply modules operate independently to ensure reliable power delivery. When dedicated loads are inactive, their power supply modules merge with the shared power supply network to support other loads, thereby achieving both high reliability and optimal efficiency through dynamic topology adjustment.
Data Source
AI summary
A digital power supply device is provided. The digital power supply device comprises a digital power supply controller, a switch and a control module. The digital power supply controller includes a first digital power supply module configured to generate and provide a first electric energy to a first load via a first path; and a second digital power supply module configured to generate a second electric energy. The switch is electrically connected to the second digital power supply module. The control module is configured to send a control command to the switch to control the switch electrically connected to the first path or a second path. An operation method of a digital power supply device is also provided.


