Automated Digital RFID Printing System for Material Versatility

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Solution Overview

Problem

Current RFID printing is limited to thermal production, restricting the use of materials, colors, and shapes, and lacks efficient digital processing methods, with no existing systems for digital radio frequency identification or digital RFID file processing.

Innovation Solution

A system and method for automated RFID printing and integration with ancillary systems, leveraging global print management and particle swarm optimization workflows to automate PDF files and integrate with production workflows, utilizing digital offset printing presses and encoding technologies for enhanced flexibility and efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If thermal production is used for RFID printing, then the printing process is simple, but the use of materials, colors, and shapes is limited

Engineering Contradiction:
Improveuse of materials, colors, and shapesVSAvoidprinting process complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent replaces thermal production with digital offset printing technology, substituting a mechanical/thermal process with a digital printing system. This enables greater versatility in materials, colors, and shapes while maintaining process efficiency through digital automation and workflow integration.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Adaptability or versatility

If digital printing is adopted for RFID, then more materials, colors, and shapes are enabled, but no existing processing methods are available

Engineering Contradiction:
Improvedigital RFID processing capabilityVSAvoidprocessing method availability
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

The patent implements preliminary action by pre-configuring automated workflows, prepress processing routines, and integration protocols before digital RFID printing begins. This prepares the system in advance with established processing methods, making digital RFID manufacturing as accessible and straightforward as traditional thermal production.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent introduces an intermediary automated workflow system that bridges digital printing and RFID production. This intermediary layer handles file processing, format conversion, and coordination between systems, making digital RFID processing as easy to implement as conventional methods.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Productivity

If manual processing is used for RFID files, then system complexity is low, but productivity and data accuracy are reduced

Engineering Contradiction:
Improveproduction speed and data accuracyVSAvoidautomation system complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent merges multiple functions into an integrated automated workflow system that combines prepress processing, digital printing control, RFID file generation, and ancillary system coordination. This consolidation improves productivity and data accuracy while managing complexity through unified system architecture and standardized interfaces.

Inventive Principle:
Principle #5Merging (Combining)

4Productivity

If base roll inventory is maintained for thermal RFID printing, then production continuity is ensured, but costs increase

Engineering Contradiction:
Improveproduction cost efficiencyVSAvoidproduction continuity
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent changes the fundamental parameter of production methodology from thermal to digital printing. This parameter change eliminates the need for base roll inventory while maintaining production continuity through on-demand digital printing capabilities, thereby reducing costs without sacrificing reliability.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS9317237B2System and method for automated digital RFID printing and integration
Publication Date: 2016.04.19 AVERY DENNISON RETAIL INFORMATION SERVICES LLC
  • US9317237B2 patent drawing
  • US9317237B2 patent drawing
  • US9317237B2 patent drawing

AI summary

A system for automated RFID printing and integration is disclosed. The system includes an automated digital RFID printer utilized in combination with server system from a client/server system. The system also includes a corresponding method for automated RFID printing and integration as well as a non-transitory computer storage media having instructions stored thereon which, when executed, execute a method for automated RFID printing and integration.