Digital Servo Valve Control Against EMI and Temperature Drift
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Solution Overview
Problem
Conventional electro-hydraulic servo valve control systems are susceptible to temperature changes and electromagnetic interference, leading to reduced accuracy and increased power consumption due to the use of analog devices and multiple power sources.
Innovation Solution
Implementing a digital control system that uses digital position signals and differential analog feedback signals to control electro-hydraulic servo valves, resistant to temperature changes and electromagnetic interference, with a digital-to-analog converter and amplifiers to provide precise control signals.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Measurement precision
If conventional analog electronic devices are used to measure and control surface components, then the system can operate with simple circuitry, but the system becomes susceptible to temperature changes and electromagnetic interference, reducing accuracy
Solution Approach 1:
The patent replaces conventional analog electronic measurement and control devices with a digital system. A digital controller receives digital position signals from sensors (such as resolvers or variable differential transformers) and generates digital control signals that are converted to analog signals by a digital-to-analog converter to actuate the electro-hydraulic servo valve. This digital architecture provides immunity to temperature changes and electromagnetic interference while maintaining high measurement precision through digital signal processing and error correction capabilities.
2Adaptability or versatility
If multiple power sources are used to power analog components and define analog set point values, then the system can provide flexible control, but power consumption increases
Solution Approach 1:
The patent consolidates power requirements by replacing the analog electronic control system with a digital control system. The digital controller processes all control logic digitally and uses a single digital-to-analog converter to generate the analog control signal for the servo valve. This eliminates the need for multiple power sources required by analog components, significantly reducing power consumption while maintaining full control flexibility through software-based control algorithms and digital signal processing.
3Productivity
If analog control signals are used to control electro-hydraulic servo valves, then the system can provide continuous control, but the system generates electromagnetic interference and requires shielding
Solution Approach 1:
The patent eliminates electromagnetic interference by using digital control signals throughout the control architecture. The digital controller generates digital control signals that are transmitted digitally to a digital-to-analog converter, which then produces the analog signal required by the electro-hydraulic servo valve. This approach maintains continuous control capability through high-resolution digital signaling and fast conversion rates while generating minimal electromagnetic interference, as digital signals are less susceptible to noise and require less shielding.
Data Source
AI summary
The subject matter of this specification can be embodied in, among other things, a controller apparatus that includes a digital controller configured to provide a digital position signal based on a setpoint and a differential analog feedback signal, and a converter circuit configured to provide a differential analog electrohydraulic servo valve position control signal based on the digital position signal, and provide the differential analog feedback signal based on the differential analog electrohydraulic servo valve position control signal.


