Digital Signal Input Device with Pulse Control for DC Voltage Detection

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Solution Overview

Problem

Conventional digital signal input devices used in electrical stations face challenges in efficiently converting DC voltages of varying levels into digital signals while minimizing heat generation and meeting the requirements of different voltage ranges, which leads to the need for multiple configurations for each voltage level, increasing complexity and cost.

Innovation Solution

A digital signal input device with a pulse control unit that adjusts the pulse width of a pulse signal based on a fixed period, allowing the device to detect voltage levels accurately across different DC voltages, using a switching element to control the charging circuit and a management unit to store and adjust pulse widths for optimal operation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If the same input circuit configuration is used for multiple DC voltage levels, then device complexity is reduced, but measurement precision deteriorates due to varying time constants

Engineering Contradiction:
Improveinput circuit configurationVSAvoidvoltage level detection accuracy
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The patent applies dynamics by making the pulse width variable rather than fixed. The control unit adjusts the pulse width dynamically based on the detected DC voltage level, allowing the same input circuit to adapt to different voltage ranges. This resolves the contradiction by enabling precise measurement across multiple voltage levels without requiring multiple dedicated circuits for each voltage level.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes the parameter of pulse width according to the detected voltage level. By varying this temporal parameter, the system can accurately measure different DC voltage levels using a single circuit configuration. This parameter adjustment allows the charging circuit to reach appropriate detection thresholds for each voltage level, maintaining measurement precision while reducing device complexity.

Inventive Principle:
Principle #35Parameter changes

2Adaptability or versatility

If pulse width is increased to detect lower DC voltages, then adaptability improves, but heat generation increases

Engineering Contradiction:
Improvevoltage range coverageVSAvoidheat generation
Core Design Contradiction:
Adaptability or versatilityVSLoss of energy

Solution Approach 1:

The system dynamically adjusts pulse width based on the detected voltage level rather than using a continuously high pulse width. This means that for higher voltage levels, the pulse width is reduced, thereby reducing energy consumption and heat generation while maintaining the ability to detect lower voltages when needed. This dynamic adjustment resolves the contradiction between adaptability and energy loss.

Inventive Principle:
Principle #15Dynamics

3Measurement precision

If multiple input circuit configurations are provided for different voltage levels, then measurement precision improves, but device complexity increases

Engineering Contradiction:
Improvevoltage detection accuracyVSAvoidnumber of input circuits
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent makes a single input circuit universal by enabling it to handle multiple DC voltage levels through dynamic pulse width adjustment. Instead of providing separate dedicated circuits for each voltage level (which would increase complexity), the system allows one circuit to perform multiple functions by adapting its operation based on the detected voltage, thereby maintaining measurement precision without increasing device complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The single input circuit is made dynamic through pulse width modulation controlled by the control unit. This dynamic capability allows the circuit to optimize its operation for different voltage levels, achieving the functionality of multiple static circuits with a single dynamic circuit, thus improving voltage detection accuracy across ranges without increasing the number of circuits.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enables the digital signal input device to efficiently convert a wide range of DC voltages into digital signals with reduced heat generation, using a single configuration for multiple voltage levels, thus simplifying the design and improving compatibility with various electrical standards.

Implementation Method 1

a capacitor constituting the CR filter is charged according to a time constant at the series circuit

Methodology Applied
Scientific EffectCapacitor charging: Capacitance

Implementation Method 2

the electric discharge is carried out according to a time constant for a closed circuit of the capacitor and the resistor constituting the CR filter

Methodology Applied
Scientific EffectCapacitor discharge: Capacitance

Implementation Method 3

a Zener diode, and a built-in light-emitting diode (LED) of an insulating photocoupler are arranged in series across the ends of the CR filter

Methodology Applied
Scientific EffectZener breakdown: Diode

Implementation Method 4

A built-in phototransistor of the insulating photocoupler then outputs a digital signal ('1', '0') to the internal circuit

Methodology Applied
Scientific EffectPhotocoupling: Photoelectric Effect

Data Source

PatentUS7829836B2Digital signal input device and method of controlling the same having a switching element that controls a period of applying direct-current voltage to a charging circuit
Publication Date: 2010.11.09 MITSUBISHI ELECTRIC CORP
  • US7829836B2 patent drawing
  • US7829836B2 patent drawing
  • US7829836B2 patent drawing

AI summary

A digital signal input device has a first input terminal and a second input terminal, a charging circuit connected between the first input terminal and the second input terminal, and a digital signal detection unit that outputs a digital signal of a logical value corresponding to a level of a charging voltage to an internal circuit. A pulse control unit generates a pulse signal having a fixed period using designated pulse width and pulse period. A switching element is provided between the charging circuit and the first input terminal or the second input terminal, which controls a period of applying a DC voltage to the charging circuit using a pulse width of the pulse signal.