Digital Surgical Generator Waveforms for Multi-Transducer Tissue Control

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Conventional ultrasonic surgical generators are limited in their ability to drive multiple ultrasonic transducers simultaneously and cannot effectively control power output based on the type of tissue being treated, leading to inefficiencies in surgical procedures.

Innovation Solution

A generator configured with a digital processing circuit, memory circuit, digital synthesis circuit, and digital-to-analog converter (DAC) to generate customizable electrical signal waveforms stored in lookup tables, enabling simultaneous drive of multiple ultrasonic transducers and RF energy for various tissue effects.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If conventional ultrasonic surgical generators are used to drive multiple ultrasonic transducers simultaneously, then the ability to perform multiple surgical functions is improved, but the device complexity increases

Engineering Contradiction:
Improveability to drive multiple ultrasonic transducers simultaneouslyVSAvoidgenerator complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The generator is designed with a universal architecture that can drive multiple ultrasonic transducers simultaneously through a single output channel. The system uses waveform generation circuitry that produces a unified ultrasonic signal capable of powering multiple transducers, eliminating the need for separate output channels for each transducer and thereby reducing overall system complexity while maintaining versatility

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

Multiple ultrasonic transducer drive functions are merged into a single output channel. The generator combines the waveform generation and power amplification stages into an integrated circuit that can distribute ultrasonic energy to multiple transducers through one output, simplifying the generator architecture while enabling multi-transducer operation

Inventive Principle:
Principle #5Merging (Combining)

2Manufacturing precision

If conventional generators cannot control power output based on tissue type, then the ease of operation is improved, but the manufacturing precision of tissue effects deteriorates

Engineering Contradiction:
Improveprecision of tissue effectsVSAvoidgenerator complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The generator incorporates dynamic control capabilities that adjust power output based on detected tissue characteristics. The system uses feedback from tissue impedance sensing to automatically modify waveform parameters such as amplitude and frequency, enabling precise control of tissue effects while maintaining a relatively simple overall generator architecture through adaptive rather than manually-configurable control

Inventive Principle:
Principle #15Dynamics

3Productivity

If conventional generators are used for digitally generating electrical signal waveforms, then the productivity of surgical procedures is improved, but the device complexity increases

Engineering Contradiction:
Improveefficiency of surgical proceduresVSAvoidgenerator complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The generator replaces traditional analog waveform generation mechanisms with digital signal processing circuitry. A microcontroller or digital signal processor generates electrical signal waveforms through software-controlled algorithms, enabling rapid waveform modification and optimization for different surgical applications without requiring complex hardware reconfiguration, thereby improving surgical efficiency while keeping the physical device architecture relatively simple

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution allows for precise control of tissue effects by generating customizable waveforms that can drive multiple ultrasonic transducers and RF energy simultaneously, enhancing the precision and efficiency of surgical procedures.

Implementation Method 1

converting, by the DAC circuit, the retrieved phase point to an analog signal

Methodology Applied
Scientific EffectDigital-to-analog conversion:

Implementation Method 2

Ultrasonic energy cuts and coagulates by vibrating a blade in contact with tissue. Vibrating at high frequencies (e.g., 55,500 times per second), the ultrasonic blade denatures protein in the tissue

Methodology Applied
Scientific EffectUltrasonic vibration: Ultrasonic Vibration

Implementation Method 3

Heat generated by the current flowing through the tissue may form hemostatic seals within the tissue

Methodology Applied
Scientific EffectJoule heating: Joule Heating

Data Source

PatentUS20230380880A1Methods for operating generator for digitally generating electrical signal waveforms and surgical instruments
Publication Date: 2023.11.30 CILAG GMBH INTERNATIONAL
  • US20230380880A1 patent drawing
  • US20230380880A1 patent drawing
  • US20230380880A1 patent drawing

AI summary

Disclosed is a method of generating electrical signal waveforms by a generator. The generator includes a processor and a memory in communication with the processor. The memory defines a first and second table. The processor retrieves information from the first table defined in the memory, where the information is associated with a first wave shape of a first electrical signal waveform for performing a surgical procedure. The processor retrieves information from the second table defined in the memory, where the information is associated with a second wave shape of a second electrical signal waveform for performing a surgical procedure. The processor combines the first and second wave shapes to create a combined wave shape of an electrical signal waveform for performing a surgical procedure and the combined wave shape electrical signal waveform for performing a surgical procedure is delivered to a surgical instrument.