Digital Twin Commissioning for Building Automation Workflows

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Solution Overview

Problem

Existing building management systems lack dynamic, scalable, and adjustable solutions for holistic management, leading to inefficiencies in energy savings, environmental impact reduction, and sustainability, with difficulties in installation and configuration of advanced systems.

Innovation Solution

A building automation system utilizing a digital twin and cloud-based platform to automate scans, validate task completion, and populate a digital twin with actual commissioning data, enabling dynamic management and control of building systems.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If discrete predefined controlling systems are used for each building subsystem, then system simplicity and ease of installation are improved, but holistic management capability and energy savings are reduced

Engineering Contradiction:
Improveease of installationVSAvoidholistic management capability
Core Design Contradiction:
Ease of manufactureVSAdaptability or versatility

Solution Approach 1:

The patent merges multiple discrete building subsystems (HVAC, lighting, security, access control) into a unified building management system that operates them collectively. The system integrates these previously separate controlling systems to enable holistic management while maintaining individual subsystem functionality, thereby achieving both ease of installation and comprehensive control.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The building management system is designed as a universal platform that can control diverse building subsystems through common interfaces and protocols. It provides multi-functional capabilities including monitoring, control, optimization, and reporting across different subsystems, enabling the system to adapt to various building types and requirements while maintaining simplicity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Loss of energy

If advanced building automation systems are implemented to achieve holistic management, then energy savings and sustainability are improved, but installation complexity and configuration difficulty increase

Engineering Contradiction:
Improveenergy savingsVSAvoidinstallation complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The system incorporates automated commissioning capabilities that perform self-testing, self-configuration, and self-validation of building subsystems. During installation, the system automatically discovers devices, configures parameters, validates connections, and generates commissioning documentation without requiring extensive manual intervention, thereby reducing installation complexity while achieving advanced automation functionality.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The system performs preliminary configuration and validation actions during the commissioning phase before full operation begins. It pre-configures control parameters, establishes communication protocols, validates subsystem integrations, and creates digital twins of building assets in advance, ensuring that the complex automation system is properly set up before deployment and reducing on-site installation complexity.

Inventive Principle:
Principle #10Preliminary action

3Adaptability or versatility

If manual commissioning processes are used for building systems, then flexibility in customization is improved, but time consumption and productivity are reduced

Engineering Contradiction:
Improvecustomization flexibilityVSAvoidcommissioning speed
Core Design Contradiction:
Adaptability or versatilityVSProductivity

Solution Approach 1:

The system implements automated feedback loops during commissioning that monitor subsystem status, validate configurations, and adjust parameters in real-time. The commissioning process continuously receives feedback from building subsystems about their operational state and uses this information to automatically adjust configurations and verify proper integration, maintaining customization flexibility while accelerating the commissioning process.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent replaces manual mechanical commissioning processes with automated digital systems. Instead of manual testing and configuration, the system uses automated software agents, digital twins, and robotic process automation to perform commissioning tasks. This substitution maintains the ability to customize commissioning workflows while dramatically increasing commissioning speed and productivity through automation.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Data Source

PatentUS20240012378A1Building automation system with validated commissioning workflow and digital twin population
Publication Date: 2024.01.11 TYCO FIRE & SECURITY GMBH
  • US20240012378A1 patent drawing
  • US20240012378A1 patent drawing
  • US20240012378A1 patent drawing

AI summary

A method for completing a project to provide a building automation system includes running an automated scan configured to find points and controllers in the building automation system, validating completion of a first subset of planned tasks for providing the building automation system based on the scan, identifying a second subset of the planned tasks for providing the building automation system as not yet completed based on the scan, and causing completion of the second subset of the planned tasks.