Digital Twin Validation of Remote Commands on Industrial Floors

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

In hybrid work environments, particularly in industrial settings, there is a challenge in ensuring that remote commands do not conflict with physical workers operating machinery, necessitating validation and intelligent area designation to ensure safety and efficiency.

Innovation Solution

A method that generates a digital twin of the physical ecosystem, simulates remote commands, and integrates physical and remote workers to determine whether to execute the command, providing recommendations if execution is not possible, thus mitigating conflicts and enhancing safety and efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If remote workers operate machinery through a VR system without validation, then productivity and remote operation capability are improved, but safety and conflict risk between remote and physical workers increase

Engineering Contradiction:
Improveremote operation capabilityVSAvoidsafety
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The system performs preliminary validation of remote commands by simulating them in the digital twin before actual execution. This advance checking ensures that remote commands will not conflict with physical workers or machinery states, allowing safe remote operation without compromising productivity.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The digital twin serves as an intermediary between remote workers and the physical ecosystem. It receives remote commands, validates them through simulation, and only allows execution if safe, thus mediating between remote operation desires and physical safety requirements.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If remote commands are validated through simulation using digital twin, then safety and conflict mitigation are improved, but system complexity and processing time increase

Engineering Contradiction:
ImprovesafetyVSAvoidsystem complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The system creates a digital twin (a virtual copy) of the physical ecosystem to perform command validation simulations. This copying approach allows comprehensive safety checking without affecting the actual physical system, managing the complexity of validation while maintaining safety.

Inventive Principle:
Principle #26Copying

3Reliability

If intelligent area designation is implemented for physical and remote workers, then safety and conflict prevention are improved, but system complexity and implementation difficulty increase

Engineering Contradiction:
ImprovesafetyVSAvoidimplementation difficulty
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The system designates specific areas within the industrial floor for physical workers and specific virtual workspaces for remote workers. This spatial and virtual segmentation creates clear boundaries that prevent conflicts while maintaining operational efficiency, addressing safety through localized role assignment.

Inventive Principle:
Principle #3Local quality

Data Source

PatentUS20240160197A1Hybrid working mode on industrial floor
Publication Date: 2024.05.16 INTERNATIONAL BUSINESS MACHINE CORPORATION
  • US20240160197A1 patent drawing
  • US20240160197A1 patent drawing

AI summary

A method, computer system, and a computer program product for evaluating remote commands is provided. The present invention may include receiving data for a physical ecosystem. The present invention may include generating a digital twin of the physical ecosystem based on the data received. The present invention may include identifying one or more correlated activities using the digital twin. The present invention may include receiving a remote command. The present invention may include determining whether to execute the remote command by simulating the remote command using the digital twin and the one or more correlated activities.