Digital Twin Simulation Cloning Under Finite Memory Constraints

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Solution Overview

Problem

Existing digital representations of physical objects require significant resources and are prone to failure due to resource limitations, necessitating efficient and accurate real-time simulations under finite computing constraints.

Innovation Solution

A simulation cloning method using a -tree framework that dynamically evolves and adapts simulations in parallel, conserving resources by pruning stale nodes and rebasing to maintain synchronization with the target system, enabling efficient and scalable what-if scenario analysis.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If digital representations rely on controllers, software, and sensors to generate predictions, then accuracy and reliability are improved, but resource consumption increases significantly

Engineering Contradiction:
Improvedigital representation reliabilityVSAvoidresource consumption
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The system performs preliminary actions by continuously simulating potential future states of the physical system before they actually occur. The digital twin predicts multiple possible outcomes and prepares response strategies in advance, allowing the system to act proactively rather than reactively, thereby improving reliability while managing resource usage through targeted simulations.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The simulation system segments the continuous state space into discrete regions and only simulates transitions between relevant regions. By dividing the complex simulation space into manageable segments and selectively exploring only those segments that are likely to occur based on current system state and learned patterns, the system maintains high reliability while significantly reducing overall computational resource consumption.

Inventive Principle:
Principle #1Segmentation

2Measurement precision

If vast amounts of data are processed to sustain digital representations, then prediction accuracy is improved, but energy consumption and cybersecurity requirements increase

Engineering Contradiction:
Improveprediction accuracyVSAvoidenergy consumption
Core Design Contradiction:
Measurement precisionVSUse of energy by stationary object

Solution Approach 1:

The system applies local quality by focusing computational resources on processing data locally at the edge devices where the physical systems are located. Rather than centralizing all data processing, the digital twin framework enables distributed simulation and prediction at local nodes, maintaining high prediction accuracy for local systems while reducing the energy burden on centralized infrastructure and improving cybersecurity by keeping sensitive data processing decentralized.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The system extracts only the essential and relevant features from vast amounts of data for simulation purposes. By identifying and extracting key state variables and parameters that most significantly impact system behavior, the digital twin achieves accurate predictions without processing every detail of the raw data, thereby reducing energy consumption while maintaining measurement precision.

Inventive Principle:
Principle #2Taking out (Extraction)

3Device complexity

If resource limitations cause digital systems to fail, then system simplicity is improved, but reliability deteriorates

Engineering Contradiction:
Improvesystem simplicityVSAvoiddigital system reliability
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The system implements dynamics by adapting its complexity in real-time based on available resources and system needs. The digital twin framework dynamically adjusts simulation fidelity, updates frequency, and computational depth according to current resource availability and criticality of predictions required, allowing the system to maintain reliability across varying resource conditions without requiring permanently complex infrastructure.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes parameters such as simulation time steps, state space resolution, and prediction horizon based on resource availability. By dynamically adjusting these parameters, the digital twin maintains functional reliability even under resource constraints, effectively trading off between simulation detail and resource consumption rather than relying on static system simplicity.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS20250390650A1Simulation cloning for digital twins
Publication Date: 2025.12.25 UT BATTELLE LLC
  • US20250390650A1 patent drawing
  • US20250390650A1 patent drawing
  • US20250390650A1 patent drawing

AI summary

A digital twin system generates a parent -tree simulation from a parent node by executing what-if scenarios through circuitry having a finite memory. The circuitry applies an election criterion based on the operating state of a physical twin that selects a child node from the parent -tree simulation as a root node. The circuitry rebases the parent -tree simulation at the root node, spawns descendants, and stores the rebase -tree simulation in a memory. The circuitry deletes selected what-if scenarios associated with the parent -tree simulation that lie outside of the rebase -tree simulation memory space, and reclaims the memory storing the what-if-scenarios. The digital twin communicates with the physical twin so that the physical twin may respond to one or more intervening events before they occur in real-time.