Digital Twin Submillimeter Alignment with Multimodal 3D Deep Learning Fusion

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Solution Overview

Problem

Existing mixed reality systems face challenges in rendering large, complex 3D models with high fidelity and achieving sub-10 mm accuracy in aligning digital twins with real-world objects, requiring extensive training data that is often confidential and difficult to obtain, which limits their application in critical and less critical scenarios.

Innovation Solution

A multimodal 3D deep learning fusion system that utilizes multiple pre-trained neural networks with different training datasets to reduce data complexity, enabling submillimeter alignment by generating histograms from 3D point clouds and using simpler machine learning models for precise object alignment.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If deep learning based 3D object tracking is used to match the complexity of the data, then measurement precision is improved, but the quantity of training data required increases significantly

Engineering Contradiction:
Improvealignment accuracyVSAvoidtraining data volume
Core Design Contradiction:
Measurement precisionVSQuantity of substance

Solution Approach 1:

The patent segments the complex 3D alignment problem into multiple stages: initial rough alignment using simpler methods, followed by iterative refinement. This allows the system to achieve high precision without requiring deep learning models to process all data from scratch, thereby reducing training data requirements while maintaining sub-10mm accuracy.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent performs preliminary actions by pre-processing 3D point cloud data to extract key features and reduce dimensionality before applying deep learning models. This preliminary feature extraction reduces the complexity of the input data, allowing smaller models with less training data to achieve the same alignment precision.

Inventive Principle:
Principle #10Preliminary action

2Measurement precision

If large complex 3D models are rendered with high fidelity, then measurement precision is improved, but computing power requirements increase

Engineering Contradiction:
Improverendering fidelityVSAvoidcomputing power
Core Design Contradiction:
Measurement precisionVSPower

Solution Approach 1:

The patent divides large complex 3D models into smaller mesh segments that can be rendered independently. This segmentation allows the system to maintain high fidelity rendering of critical regions while using lower computational resources for less critical areas, thereby reducing overall computing power requirements.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent applies partial rendering strategies where only portions of the 3D model requiring high fidelity are rendered at full resolution, while other portions use lower resolution. This selective approach maintains measurement precision for critical measurement areas while significantly reducing the total computing power needed for rendering the complete scene.

Inventive Principle:
Principle #16Partial or excessive action

3Measurement precision

If the alignment accuracy is improved to sub-10 mm, then measurement precision is improved, but the complexity of the system increases

Engineering Contradiction:
Improvealignment accuracyVSAvoidsystem complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent segments the alignment system into modular components: sensor modules, processing modules, and output modules. Each module performs a specific function in the alignment pipeline, making the overall complex system easier to manage, debug, and maintain while achieving sub-10mm accuracy through coordinated operation of these simplified individual components.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS12387435B2Digital twin sub-millimeter alignment using multimodal 3D deep learning fusion system and method
Publication Date: 2025.08.12 GRIDRASTER INC
  • US12387435B2 patent drawing
  • US12387435B2 patent drawing
  • US12387435B2 patent drawing

AI summary

A mixed reality (MR) system and method performs alignment of a digital twin and the corresponding real-world object using 3D deep neural network structures using multimodal fusion and simplified machine learning to cluster label distributions (output of 3D deep neural network trained by generic 3D benchmark dataset) that are used to reduce the training data requirements to directly train a 3D deep neural network structures. In one embodiment, multiple 3D deep neural network structures, such as PointCNN, 3D-Bonet, RandLA, etc., may be trained by different generic 3D benchmark datasets, such as ScanNet, ShapeNet, S3DIS, inadequate 3D training dataset, etc.