Dilator And Sheath Hub Coupling For Axial And Rotational Stability

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Solution Overview

Problem

Current devices for creating punctures or perforations in heart tissues, such as the Brockenbroughâ„¢ Needle and radiofrequency perforation apparatuses, rely on mechanical force or focused radiofrequency energy, which may not provide adequate control or stability during the perforation process.

Innovation Solution

A dilator system is introduced that includes a dilator shaft with a lumen for receiving a puncturing device, a dilator hub with a flange and opening to inhibit relative rotation with a sheath, and an axial lock feature to secure the dilator hub within the sheath hub, enhancing stability and control during tissue perforation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If a stiff needle or thin probe is used for puncture, then the device can penetrate tissue, but control and stability during the procedure are insufficient

Engineering Contradiction:
Improvepenetration capabilityVSAvoidcontrol and stability during procedure
Core Design Contradiction:
StrengthVSStability of the object's composition

Solution Approach 1:

The patent employs a nested structure where the needle is contained within the dilator, which is in turn contained within the sheath. This nested arrangement allows the thin needle to maintain its penetration capability while the progressively larger outer components (dilator and sheath) provide increasing levels of support and stability, resolving the contradiction between penetration strength and procedural stability.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The device is divided into distinct functional segments: the needle for penetration, the dilator for stabilization and dilation, and the sheath for support and guidance. Each segment performs a specific function, allowing the system to achieve both penetration capability and procedural stability through coordinated action of its parts.

Inventive Principle:
Principle #1Segmentation

2Stability of the object's composition

If a dilator and sheath are used together, then stability and control are improved, but the device structure becomes more complex

Engineering Contradiction:
Improvestability and controlVSAvoiddevice structure
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The dilator and sheath are designed to serve multiple functions simultaneously. The sheath provides both structural support and guidance, while the dilator serves as both a stabilizing element and a dilation tool. This multi-functionality reduces the need for additional separate components, thereby limiting the increase in device complexity while maintaining improved stability and control.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Stability of the object's composition

If the dilator hub and sheath hub are designed to inhibit relative rotation, then rotational control is improved, but the coupling mechanism requires additional features

Engineering Contradiction:
Improverotational controlVSAvoidcoupling mechanism
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The dilator hub and sheath hub incorporate asymmetric features such as keyed connections or asymmetric flanges that prevent relative rotation between the components. These asymmetric coupling features provide inherent rotational control through their geometry alone, eliminating the need for additional active locking mechanisms and thereby limiting the increase in coupling mechanism complexity.

Inventive Principle:
Principle #4Asymmetry

Data Source

PatentUS20250288783A1Mechanism for axially and rotationaly coupling a dilator and sheath
Publication Date: 2025.09.18 BOSTON SCIENTIFIC SCIMED INC
  • US20250288783A1 patent drawing
  • US20250288783A1 patent drawing
  • US20250288783A1 patent drawing

AI summary

A system for facilitating access to a patient's heart includes a sheath having a sheath body defining a lumen adapted to receive a dilator. The sheath body includes a proximal portion and a distal portion. A sheath hub is coupled to the proximal portion of the sheath. The sheath hub includes a passageway for receiving a portion of a dilator hub and a protrusion adjacent the passageway. The dilator has a dilator shaft defining a lumen to receive and support a puncturing device. The dilator shaft includes a proximal portion for manipulation by a user and a tapered distal portion for placement in or near the heart. A dilator hub is coupled to the proximal portion of the dilator shaft. The dilator hub includes a flange having an opening, the opening configured for receiving a portion of the sheath hub to inhibit relative rotation between the dilator and the sheath.