Dimension Measurement Using Human Pose Estimation

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Solution Overview

Problem

Existing dimension measurement methods for semiconductor devices, particularly in advanced processes, face challenges such as manual intervention, operator dependence, and increased complexity due to the need for nanometer-level accuracy and the introduction of new materials and structures.

Innovation Solution

The application of human pose estimation (HPE) techniques, which utilize machine learning models to estimate the pose of objects in images, is used to automatically extract coordinate information for dimension measurement. This involves preprocessing the training data to allow for partial annotation and integrating images with insufficient measurement portions, enabling the model to learn and adapt without requiring full annotation of all samples.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If manual dimension measurement is used, then measurement precision can be maintained, but operator dependence increases and productivity decreases

Engineering Contradiction:
Improvedimension measurement accuracyVSAvoidmeasurement throughput
Core Design Contradiction:
Measurement precisionVSProductivity

Solution Approach 1:

The patent replaces manual mechanical measurement with an automated image recognition system using deep learning. The neural network automatically detects patterns, extracts dimension information, and performs measurements without human intervention, thereby eliminating operator dependence while maintaining precision and increasing throughput.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The measurement system performs self-service by automatically processing images and extracting dimensional data without requiring operator intervention. The deep learning model independently completes the entire measurement workflow from image input to dimension extraction, enabling autonomous operation.

Inventive Principle:
Principle #25Self-service

2Measurement precision

If manual dimension measurement is used, then measurement precision can be maintained, but operator dependence increases

Engineering Contradiction:
Improvedimension measurement accuracyVSAvoidoperator dependence
Core Design Contradiction:
Measurement precisionVSEase of operation

Solution Approach 1:

The patent replaces manual mechanical measurement with an automated image recognition system using deep learning. The neural network automatically detects patterns, extracts dimension information, and performs measurements without human intervention, thereby eliminating operator dependence while maintaining precision.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Measurement precision

If full annotation of all training samples is required, then model accuracy improves, but time consumption increases

Engineering Contradiction:
Improvemodel accuracyVSAvoiddata preparation time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The patent applies partial annotation by requiring annotation of only a subset of training samples rather than all samples. The deep learning model learns from this partial annotated data and can still achieve high accuracy, significantly reducing the time required for data preparation while maintaining model performance.

Inventive Principle:
Principle #16Partial or excessive action

4Measurement precision

If measurement points increase for complex structures, then measurement precision improves, but device complexity increases

Engineering Contradiction:
Improvedimension measurement accuracyVSAvoidmeasurement system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent replaces complex manual measurement procedures with an automated deep learning system. The neural network automatically identifies and measures multiple dimension points on complex structures without requiring manual intervention, thereby improving precision while reducing the operational complexity of the measurement system.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Data Source

PatentUS20250182261A1Computer system, dimension measuring method, and semiconductor device manufacturing system
Publication Date: 2025.06.05 HITACHI HIGH TECH CORP
  • US20250182261A1 patent drawing
  • US20250182261A1 patent drawing
  • US20250182261A1 patent drawing

AI summary

A computer system for extracting, from image data, coordinate information on base points for measuring a dimension of a desired portion of a pattern, and measuring the dimension by using the coordinate information, the computer system including a preprocessing unit configured to allow training by matching all of the samples by setting a base point insufficient in annotation data as an insufficient measurement portion and shielding the insufficient measurement portion on the image data for the sample in which coordinate values of only a part of the base points are described, the preprocessing unit is also configured to allow learning and is trained in advance by using training data in which the image data is set as an input and the coordinate information is set as an output, and the preprocessing unit extracts the coordinate information and the dimension for new image data input for learning.