Automated Dimensioning Deck With Angled Scales For Random Objects
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Solution Overview
Problem
Current systems for measuring objects of random size or shape in industries like packaging and shipping are inefficient and costly, as they require manual input or barcode-based methods for determining box dimensions, leading to suboptimal use of materials and increased waste.
Innovation Solution
A system comprising a horizontal deck with rollers and angled vertical surfaces equipped with computer-readable codes, allowing for automated measurement of objects in multiple dimensions, with a method to read and transmit these dimensions to a carton-making machine for precise box production.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Productivity
If manual input or barcode-based methods are used for determining box dimensions, then the measurement process can be performed with simple equipment, but the efficiency is low and costs are high
Solution Approach 1:
The patent replaces manual input methods and complex barcode scanning systems with a mechanical measurement system using physical scales and sensors that automatically detect object dimensions. The mechanical scales with computer-readable codes provide direct dimensional data without requiring manual intervention or complex image processing.
Solution Approach 2:
The measurement system is designed to automatically measure object dimensions without requiring external input or complex processing. The scales and sensors self-activate when an object is placed on them, automatically reading the dimensional codes and transmitting the data, making the system self-sufficient and highly efficient.
2Productivity
If automated dimensioning capability is implemented, then efficiency is enhanced and costs are reduced, but the device complexity increases
Solution Approach 1:
The automated dimensioning system is divided into separate functional modules: measurement scales, computer-readable code displays, sensors for detecting object contact, and data transmission components. Each module performs a specific function independently, making the overall complex system manageable and maintainable while achieving high automation.
Solution Approach 2:
The measurement system is designed to handle various objects of different sizes and shapes using the same basic infrastructure of scales and sensors. The universal platform can measure any object by placing it on the appropriate scale, eliminating the need for multiple specialized devices and reducing overall system complexity.
3Loss of substance
If corrugated cardboard material of varying width is used, then waste is reduced by providing material of varying width, but manual operation requirements increase
Solution Approach 1:
The measurement system provides real-time feedback by automatically detecting object dimensions and transmitting this data to control the carton-making machine. This feedback loop enables the system to automatically adjust material width and box dimensions to match the actual object size, minimizing material waste without requiring manual intervention.
Solution Approach 2:
The system performs preliminary measurement of the object before the box production process begins. By measuring the object dimensions in advance and pre-configuring the appropriate material width and box specifications, the system eliminates the need for manual adjustment during production, achieving both waste reduction and automation.
Data Source
AI summary
A system and method are used for measuring objects of random size or shape. An object to be measured is received on a horizontal deck with rollers. A first vertical surface at an angle to the deck creates a first inside corner. One or both of the deck and first vertical surfaces including a plurality of computer-readable codes, each code representing a distance from the first inside corner. A reader is provided for reading the computer-readable codes associated with the greatest physical extent of the object in one of two dimensions. The system may further include a second vertical surface, thereby creating a second inside corner to measure an object or group of objects in three dimensions. The second vertical surface folds down, thereby enabling an operator to move the object or objects off of the deck, past the second vertical surface, and onto another deck or platform.