One-Pot Dimeric MRI Contrast Agent Synthesis

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Solution Overview

Problem

The existing process for preparing dimeric contrast agents for MRI is inefficient and unsuitable for large-scale production due to the need for harsh materials and intermediates that cause corrosion and safety concerns, leading to reduced yield and efficiency.

Innovation Solution

A one-pot process that eliminates the isolation of intermediates and avoids the use of harsh reagents like TFA and DCM, using aqueous solvents to improve yield and safety, resulting in a more efficient and scalable method for producing the dimeric complex compound 5.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If the prior art process is used to prepare dimeric contrast agents, then the synthesis can be carried out, but the overall yield is reduced and the process is unsuitable for large-scale production due to multiple isolation steps and harsh materials

Engineering Contradiction:
Improveoverall yieldVSAvoidnumber of isolation steps
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent combines multiple separate synthesis steps into a single one-pot process. Instead of isolating intermediates after each step (alkylation, deprotection, complexation), all transformations are performed in one reaction vessel, eliminating multiple isolation steps and significantly improving overall yield while simplifying the process for large-scale production

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent maintains continuous reaction conditions throughout the synthesis process without interrupting for isolation and purification. The reaction mixture progresses directly from alkylation through deprotection to complexation without breaking the reaction flow, thereby reducing material loss and improving productivity

Inventive Principle:
Principle #20Continuity of useful action

2Ease of manufacture

If harsh materials like TFA, TIPS and DCM are used in the synthesis process, then the reactions can proceed, but corrosion and safety issues arise making the process unsuitable for industrial scale

Engineering Contradiction:
ImprovereactivityVSAvoidcorrosion and safety hazards
Core Design Contradiction:
Ease of manufactureVSObject-affected harmful factors

Solution Approach 1:

The patent changes the chemical parameters of the reaction system by replacing harsh reagents (TFA, TIPS, DCM) with milder aqueous conditions. This parameter change maintains reaction reactivity while eliminating corrosion and safety hazards associated with harsh materials, making the process suitable for industrial implementation

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs benign, easily disposed-of aqueous reagents instead of expensive, hazardous reagents. The aqueous system uses water and mild acids/bases that are safe, inexpensive, and environmentally friendly, replacing costly and hazardous materials like TFA and DCM with safer alternatives

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The process significantly increases the overall yield from 10% to at least 20%, preferably 25-30%, and is safer for industrial-scale implementation by reducing the use of hazardous materials and simplifying the production steps.

Implementation Method 1

using aqueous solvents to improve yield and safety

Methodology Applied
Scientific EffectAqueous solvent dissolution: Solvation

Implementation Method 2

removing the tert-butyl protecting groups from the protected ligand to obtain a solution of a respective free ligand

Methodology Applied
Scientific EffectDeprotection reaction: Hydrolysis

Implementation Method 3

adding gadolinium metal ions to the solution of step 4) to obtain a solution of the respective dimeric complex of formula 5

Methodology Applied
Scientific EffectComplexation reaction: Chemical Bonding

Data Source

PatentEP4188912B1Manufacturing of dimeric contrast agents
Publication Date: 2024.07.03 BRACCO IMAGING SPA
  • EP4188912B1 patent drawing
  • EP4188912B1 patent drawing
  • EP4188912B1 patent drawing

AI summary

The invention relates to a process for the preparation of dimeric contrast agents for use in Magnetic resonance Imaging (MRI), in particular [μ-[1-[bis[2-(hydroxy-kO)-3- [4,7,10-tris[(carboxy-kO)methyl]-1,4,7,10-tetraazacyclododec-1-yl- kN1,kN4,kN7,kN10]propyl]amino]-1-deoxy-D-glucitolato(6-)]]di-gadolinium complex, which includes preparation steps carried out one-pot and without isolation of the obtained intermediate.