Dimeric Stilbene Production via Plant Callus Bioconversion

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Solution Overview

Problem

Current methods for producing dimeric stilbenes like viniferin are costly and time-consuming due to the high price of peroxidase used in bioconversion processes, limiting their efficient production.

Innovation Solution

A method involving suspension-culturing plant calluses in a culture medium, collecting the culture solution, and adding a monomeric stilbene and an oxidizing agent to bioconvert it into a dimeric stilbene, reducing the need for expensive solubilizing agents and allowing continuous reuse of the callus for subsequent cultures.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If peroxidase is used for bioconversion of monomeric stilbene to dimeric stilbene, then the bioconversion can be achieved, but the production cost increases due to the high price of peroxidase

Engineering Contradiction:
Improvebioconversion capabilityVSAvoidproduction cost
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent replaces expensive peroxidase with a cheaper alternative system using plant callus culture solution containing endogenous peroxidase activity. The callus culture solution is produced at low cost through suspension culture and can be used multiple times, effectively reducing the production cost while maintaining bioconversion capability

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Solution Approach 2:

The plant callus cells produce their own peroxidase enzymes naturally, eliminating the need to add external peroxidase. The callus culture system self-generates the necessary catalytic activity through its metabolic processes, reducing dependency on expensive external enzyme additions

Inventive Principle:
Principle #25Self-service

2Quantity of substance

If traditional extraction methods are used to obtain dimeric stilbene, then the product can be obtained, but the process is time-consuming and requires large amounts of starting material

Engineering Contradiction:
Improveyield of dimeric stilbeneVSAvoidproduction time
Core Design Contradiction:
Quantity of substanceVSLoss of time

Solution Approach 1:

The patent performs preliminary suspension culture of plant callus to accumulate sufficient peroxidase activity in the culture solution before the actual bioconversion step. This pre-preparation allows the subsequent bioconversion to proceed efficiently with high yield and reduced time, as the catalytic system is already optimized and ready

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent optimizes various parameters including culture time, oxidizing agent concentration, and substrate concentration to maximize the bioconversion efficiency. By adjusting these parameters, the process achieves high yield of dimeric stilbene in a shortened time frame compared to traditional methods

Inventive Principle:
Principle #35Parameter changes

3Productivity

If expensive solubilizing agents are used in the bioconversion process, then the reaction can proceed efficiently, but the production cost increases

Engineering Contradiction:
Improvebioconversion efficiencyVSAvoidproduction cost
Core Design Contradiction:
ProductivityVSEase of manufacture

Solution Approach 1:

The patent replaces expensive solubilizing agents with the plant callus culture solution that provides both solubilization and catalytic functions. The culture solution is produced at minimal cost through suspension culture and effectively replaces multiple expensive reagents while maintaining or improving bioconversion efficiency

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Solution Approach 2:

The plant callus culture solution serves multiple functions simultaneously: it acts as a solvent for the substrate, provides peroxidase catalytic activity, and creates the appropriate reaction environment. This multi-functionality eliminates the need for separate expensive solubilizing agents and catalysts, reducing overall production cost while maintaining efficiency

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This method effectively produces dimeric stilbenes such as δ-viniferin and piceatannol dimer, saving costs and time by diminishing the use of high-priced solubilizing agents and enabling continuous callus reuse, thus enhancing the efficiency and cost-effectiveness of dimeric stilbene production.

Implementation Method 1

delta-viniferin (δ-viniferin) is known to be obtained by bioconversion of trans-resveratrol using peroxidase

Methodology Applied
Scientific EffectPeroxidase catalysis: Enzyme

Implementation Method 2

adding a monomeric stilbene and an oxidizing agent to the culture solution collected in step 1) and stirring the mixture

Methodology Applied
Scientific EffectOxidation: Oxidation

Data Source

PatentUS20240026398A1Dimeric stilbene production method using callus culture medium of plant
Publication Date: 2024.01.25 KOREA RES INST OF BIOSCIENCE & BIOTECHNOLOGY
  • US20240026398A1 patent drawing
  • US20240026398A1 patent drawing
  • US20240026398A1 patent drawing

AI summary

The present invention relates to a method for producing a dimeric stilbene using a plant callus culture solution. More specifically, the present invention relates to a method for producing a dimeric stilbene using a plant callus culture solution and a composition for dimeric stilbene production, which contains a plant callus culture solution as an active ingredient.