Multi-Method Dimmable LED Lamp with MCU Control

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Solution Overview

Problem

Existing dimmable LED lamps cannot be adjusted simultaneously using traditional dimmers, key switches, and remote controls, limiting their versatility and functionality.

Innovation Solution

A dimmable LED lamp design incorporating an EMI circuit, power-factor correction circuit, digital switching power supply circuit, dimming control circuit, MCU microcontroller, RF wireless transmitter, and fan circuit, allowing for brightness adjustment through various control methods while providing surge-absorption protection, energy efficiency, and effective cooling.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If traditional dimmer or key switch is used to control LED lamp, then the LED lamp can be dimmed, but it cannot be controlled by multiple methods simultaneously

Engineering Contradiction:
Improvecontrol method compatibilityVSAvoidcontrol circuit complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The control circuit is designed to accept multiple types of control signals (traditional dimmer, key switch, and wireless transmitter) through a unified interface. The MCU microcontroller identifies the control method and processes the corresponding signals, enabling the LED lamp to be controlled by any of the three methods without requiring separate control circuits for each method.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Adaptability or versatility

If multiple control circuits are added to support different control methods, then control versatility is improved, but the device complexity increases

Engineering Contradiction:
Improvecontrol method compatibilityVSAvoidcircuit structure
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent merges the control functions for traditional dimmer, key switch, and wireless transmitter into a single integrated control circuit. The control circuit includes a signal acquisition module that can detect signals from any of the three control methods, and an MCU that processes all control signals through a unified control algorithm, thereby reducing overall circuit complexity while maintaining multi-method compatibility.

Inventive Principle:
Principle #5Merging (Combining)

3Ease of operation

If brightness value is not saved, then the control circuit is simpler, but the user convenience is reduced

Engineering Contradiction:
Improvebrightness memory functionVSAvoidcircuit complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The control circuit automatically saves the current brightness value to memory before any control operation. When the user adjusts the brightness using any control method, the system first stores the current state, then applies the adjustment, and finally restores the saved brightness value if the control operation is cancelled or interrupted. This preliminary action ensures user convenience while maintaining a relatively simple circuit structure.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables seamless dimming and remote control of LED lamps using traditional dimmers, key switches, and wireless transmitters, offering energy efficiency, long life, and improved cooling, thus enhancing user convenience and performance.

Implementation Method 1

a special fans is used to cool the LED under the air convection

Methodology Applied
Scientific EffectConvection: Convection

Implementation Method 2

an EMI circuit having a signal input and a signal output, the signal input being connected to two ends of an external power supply via a button switch or a conventional dimmer, for providing surge-absorption protection and lightning-resistance protection

Methodology Applied
Scientific EffectElectromagnetic interference filtering: Filter (electronic)

Implementation Method 3

a power-factor correction circuit having a signal input and a signal output, the signal input of the power-factor correction unit being connected to the signal output of the EMI circuit

Methodology Applied
Scientific EffectPower factor correction: Capacitance

Implementation Method 4

a digital switching power supply circuit having a signal input and a signal output, the signal input of the digital switching power supply circuit being connected to the signal output of the power-factor correction circuit, for providing regulated D.C. power supply to the LED lamp

Methodology Applied
Scientific EffectElectrical energy conversion: Electromagnetic Induction

Implementation Method 5

a dimming control circuit, having a signal input connected to the signal output of the digital switching power supply circuit, for providing different working voltages according to the PWM signals received from the digital switching power supply circuit

Methodology Applied
Scientific EffectPWM dimming: Phase Modulation

Data Source

PatentUS8823266B2Light regulatable LED illumination lamp
Publication Date: 2014.09.02 CHANGXING POTEK ELECTRONICS & TECH CO LTD
  • US8823266B2 patent drawing
  • US8823266B2 patent drawing
  • US8823266B2 patent drawing

AI summary

A dimming LED lamp having an LED light, an EMI circuit, a power-factor correction circuit, a digital switching power supply circuit, a dimming control circuit, a power supply circuit, a signal acquisition circuit, an MCU microcontroller, a RF wireless transmitter, a RF receiver circuit, an EEPROM memorizer, and a fan circuit. The brightness of the dimmable LED lamp can be dimmed through any conventional incandescent dimmers, or through any ordinary key switch, or through a wireless transmitter. The wireless transmitter can also remotely turn on the lamps or turn off the lamps, at the same time the LED lamp also has the function of brightness saving. The fan circuit uses air convection to cool the LED which has the advantages of aesthetically pleasing appearance, small size, light weight, low cost, long life, and good cooling effect.