Dimmer Load Detection and Burst-Energization Control

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Solution Overview

Problem

Dimmers struggle to reliably illuminate low-voltage LEDs from a cold start or after a prolonged off-state, and fail to distinguish between capacitive and inductive loads, leading to inefficient power supply and potential bulb failure.

Innovation Solution

A dimmer with a controller that determines the load type by analyzing the amplitude, derivative, or integral of the load current, employing burst-energization for capacitive loads and reducing voltage transients for inductive loads, ensuring proper power supply and illumination.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If burst-energization is applied to all loads, then low-voltage LEDs can be reliably illuminated from cold start, but tungsten bulbs and other loads will experience unnecessary bright initial illumination and power waste

Engineering Contradiction:
Improvereliability of LED illumination from cold startVSAvoidunnecessary energy consumption for loads that don't require burst-energization
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The system detects load type by monitoring current characteristics (amplitude, derivative, or integral) and changes the power supply parameters accordingly. For capacitive loads, burst-energization is applied with specific voltage and time parameters, while resistive and inductive loads receive standard power supply, thus optimizing energy usage for each load type.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent replaces manual load identification with automated electronic detection using current sensors and microcontroller analysis. The system substitutes mechanical trial-and-error with electronic parameter measurement and processing to identify load type and apply appropriate control strategies.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Ease of operation

If the dimmer detects load current at low PWM, then dimming control is achieved, but the dimmer cannot sense light and cannot guarantee the driver or bulb is producing light output

Engineering Contradiction:
Improvedimming control capabilityVSAvoidaccuracy of light output detection
Core Design Contradiction:
Ease of operationVSMeasurement precision

Solution Approach 1:

The system implements feedback by monitoring load current characteristics and using this information to determine load type and adjust power supply accordingly. The microcontroller continuously analyzes current parameters and modifies the power delivery strategy based on the detected load characteristics, creating a closed-loop control system.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent introduces an intermediary detection mechanism using current sensors and microcontroller processing to indirectly determine load type and power requirements. Instead of directly measuring light output, the system uses current characteristics as an intermediary indicator to infer load behavior and adjust power supply accordingly.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Device complexity

If the dimmer uses fixed dimming algorithm, then control is simple, but the dimmer fails to adapt to different load types (capacitive vs inductive vs resistive)

Engineering Contradiction:
Improvesimplicity of dimming control algorithmVSAvoidability to handle different load types
Core Design Contradiction:
Device complexityVSAdaptability or versatility

Solution Approach 1:

The system transitions from a fixed dimming algorithm to a dynamic control strategy where the microcontroller continuously monitors load current characteristics and adjusts the power supply algorithm in real-time. The dimming control adapts its parameters based on detected load type, enabling the same device to optimize performance across different load configurations.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent creates a universal dimmer that can handle multiple load types (capacitive, inductive, resistive) through a single integrated control system. The microcontroller and current sensor work together to identify load characteristics and apply the appropriate control strategy, making the device versatile without requiring separate controls for each load type.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS11160150B2System and method for detecting a type of load
Publication Date: 2021.10.26 PASS & SEYMOUR INC
  • US11160150B2 patent drawing
  • US11160150B2 patent drawing
  • US11160150B2 patent drawing

AI summary

A dimmer, including a housing assembly including a plurality of terminals at least partially disposed therein, the plurality of terminals including a line terminal, a neutral terminal, and a load terminal; at least one variable control mechanism coupled to the housing assembly, the at least one variable control mechanism being configured to adjustably select a user adjustable load setting, the user adjustable load setting being adjustable between a minimum setting and a maximum setting; a series pass element disposed in series the line terminal and the load terminal; a sensor producing a sensor output representative of load current at the load terminal; and a controller configured to determine, according to a characteristic of the load current, whether a load connected to the load terminal is a capacitive load, wherein the controller is further configured to, upon determining that the load is a capacitive load, provide sufficient power to the load sufficient to cause the load to illuminate before reducing the power the user adjusted load setting.