Dimmer Switch Low-End Trim Setpoint Adjustment

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Dimmable light sources, such as LEDs, often fail to turn on or flicker at lower ends of the dimming range, posing challenges for dimmer switches in controlling light intensity effectively.

Innovation Solution

A dimmer switch with a power metering circuit and control devices that perform a test operation to determine a low-end trim setpoint for the dimming control signal, adjusting the dimming range to eliminate flicker by analyzing power consumption data, including current and phase angle derivatives, to ensure smooth dimming without visible flicker.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If the dimming control signal is adjusted to lower dimming levels, then the light intensity is reduced, but visible flicker occurs and the light source may fail to turn on reliably

Engineering Contradiction:
Improvelight intensityVSAvoidturn-on reliability
Core Design Contradiction:
Illumination intensityVSReliability

Solution Approach 1:

The system performs a test operation during installation or setup to determine the optimal low-end trim setpoint before normal operation begins. This preliminary characterization of the lighting fixture's behavior allows the dimmer to establish safe operating boundaries in advance, preventing flicker and turn-on failures during actual use.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The dimmer dynamically adjusts the low-end trim setpoint parameter based on power consumption data and derivatives obtained during testing. By changing this critical parameter according to measured electrical characteristics, the system optimizes the minimum dimming level to eliminate flicker while maintaining reliable operation across different lighting fixtures.

Inventive Principle:
Principle #35Parameter changes

2Adaptability or versatility

If the dimming range is extended to lower levels, then more dimming options are available, but flicker becomes visible and user experience deteriorates

Engineering Contradiction:
Improvedimming rangeVSAvoidvisible flicker
Core Design Contradiction:
Adaptability or versatilityVSObject-affected harmful factors

Solution Approach 1:

The system uses power consumption data and its derivatives as feedback to determine the appropriate low-end trim setpoint. By continuously monitoring electrical characteristics during testing and using this feedback to adjust the dimming range boundaries, the system eliminates flicker while maximizing the usable dimming range for each specific lighting fixture.

Inventive Principle:
Principle #23Feedback

3Reliability

If automatic test operations are implemented to determine low-end trim setpoint, then flicker is eliminated, but device complexity and installation time increase

Engineering Contradiction:
Improveflicker eliminationVSAvoidtest operation complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The dimmer system performs self-characterization through automatic test operations that measure power consumption and calculate derivatives to determine the optimal low-end trim setpoint. This self-service approach eliminates the need for manual adjustment or external calibration equipment, reducing overall system complexity despite the added testing步骤.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The system replaces manual mechanical adjustment of dimming parameters with automated electronic measurement and calculation. By using electrical measurements and computational algorithms to determine the low-end trim setpoint instead of manual adjustment, the system reduces installation complexity and improves precision.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Data Source

PatentEP3892066B1Automatic trimming for a dimmer switch
Publication Date: 2024.01.17 HUBBELL INC
  • EP3892066B1 patent drawingFigure 1
  • EP3892066B1 patent drawingFigure 2
  • EP3892066B1 patent drawingFigure 3

AI summary

A dimmer switch includes a dimmer circuit configured to output a dimming control signal to control one or more dimmable light sources of a lighting fixture. The dimmer switch includes a power metering circuit configured to monitor power consumption of the one or more dimmable light source. The dimmer switch includes one or more control devices. The one or more control devices are configured to perform a test operation to determine a low-end trim setpoint for the dimming control signal. The one or more control devices are further configured to adjust a range of the dimming control signal based, at least in part, on the low-end trim setpoint.