Dimming Emulator for LED Driver PWM Control

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Solution Overview

Problem

Existing LED lighting systems face challenges in controlling color temperature and brightness levels due to incompatibilities between control circuitry and driver circuitry, leading to inefficient power use and limited color rendering index (CRI) in multicolor LED arrays, particularly in retail and hospitality settings.

Innovation Solution

A dimming emulator is introduced that uses desaturated RGB LEDs with a high CRI, capable of wireless control, to adjust color temperature and brightness levels by varying the duty cycle of PWM signals, ensuring compatibility with existing 0 to 10 V drivers and operating efficiently across a wide range of current supplies.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If control circuitry is used to control LED arrays for color temperature and brightness adjustment, then color rendering and lighting control are improved, but incompatibilities between control circuitry and driver circuitry arise

Engineering Contradiction:
Improvecolor rendering capabilityVSAvoidcompatibility between control and driver circuitry
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The patent introduces a dimming emulator as an intermediary device between the control circuitry and LED driver. The emulator receives control signals, processes them through a microcontroller, and generates compatible dimming signals that work with existing LED drivers. This mediator resolves the incompatibility issue while maintaining enhanced color rendering capabilities through desaturated RGB LEDs with high CRI.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Measurement precision

If PWM duty cycle variation is used to control brightness, then brightness control precision is improved, but power consumption efficiency decreases

Engineering Contradiction:
Improvebrightness control precisionVSAvoidpower consumption efficiency
Core Design Contradiction:
Measurement precisionVSUse of energy by moving object

Solution Approach 1:

The patent employs PWM (Pulse Width Modulation) technology to control LED brightness by varying the duty cycle parameter. The microcontroller adjusts the PWM duty cycle to precisely control the average current supplied to LEDs, achieving accurate brightness control. The system monitors power consumption and optimizes PWM parameters to balance precision with energy efficiency, particularly in battery-operated portable lighting devices.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The dimming emulator effectively controls color temperature and brightness, maintaining high CRI and efficiency, while being compatible with various LED drivers, thus enhancing the color rendering capabilities and power management in LED lighting systems.

Implementation Method 1

capable of wireless control, to adjust color temperature and brightness levels by varying the duty cycle of PWM signals

Methodology Applied
Scientific EffectPWM (Pulse Width Modulation):

Implementation Method 2

A dimming emulator is introduced that uses desaturated RGB LEDs with a high CRI

Methodology Applied
Scientific EffectLight Emitting Diode: Light Emitting Diode

Data Source

PatentUS11683870B2Unversal dimming emulator for LED driver
Publication Date: 2023.06.20 LUMILEDS SINGAPORE PTE LTD
  • US11683870B2 patent drawing
  • US11683870B2 patent drawing
  • US11683870B2 patent drawing

AI summary

Apparatuses and methods are disclosed for controlling a multicolor LED array. The light engine includes a dimming emulator that supplies high and low supply voltages to a driver dependent on a duty cycle of PWM signals from a control unit. An optical coupler isolates the low supply voltage from ground of the dimming emulator. The control unit receives power for the array from the driver dependent on the supply voltages and controls the array based thereon. The coupler is coupled to a control terminal of an NPN transistor, the PWM signals change the average impedance of the coupler based on the duty cycle and change a voltage divider ratio applied to the control terminal. Other apparatuses and methods are disclosed.