Dinuclear Transition Metal Catalyst for Polar Monomer Polymerization

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Solution Overview

Problem

Conventional transition metal compounds with salicylaldimine ligands have a single active site, leading to a decrease in catalyst activation when exposed to polar functional groups, limiting their effectiveness in olefin polymerization and copolymerization.

Innovation Solution

A dinuclear transition metal compound is developed, where two transition metals are bridged by a covalent group, enhancing stability and activity by maintaining catalyst activation even in the presence of polar functional groups.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If a conventional transition metal compound with a single active site is used, then the structure is simple and easy to manufacture, but the catalyst activation decreases when exposed to polar functional groups

Engineering Contradiction:
Improveease of manufactureVSAvoidcatalyst activation
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent combines two transition metal complexes into a single dinuclear compound with the formula [L1M(μ-X)M(L2)] where two metal centers are bridged by a common ligand framework. This merging of multiple active sites in one molecular structure allows the catalyst to maintain high activation levels even when polar functional groups are present, as the dual-metal architecture provides redundant catalytic activity and enhanced stability

Inventive Principle:
Principle #5Merging (Combining)

2Reliability

If a dinuclear transition metal compound with two active sites is used, then the catalyst activation is maintained in the presence of polar functional groups, but the device complexity increases

Engineering Contradiction:
Improvecatalyst activationVSAvoiddevice complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The dinuclear complex is designed as two distinct but connected catalytic units, each containing a transition metal center with its own coordination sphere. The general formula [L1M(μ-X)M(L2)] allows independent optimization of each metal site while maintaining a relatively simple bridging structure, thus achieving high catalyst activation without excessive molecular complexity

Inventive Principle:
Principle #1Segmentation

3Productivity

If a conventional single-metal complex is used, then the molecular structure is simple, but the productivity in olefin polymerization is limited

Engineering Contradiction:
ImproveproductivityVSAvoidmolecular structure
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

By merging two catalytic metal centers into a single dinuclear molecule, the patent achieves synergistic effects where the two active sites work together to enhance polymerization productivity. The bridged structure [L1M(μ-X)M(L2)] allows for cooperative catalysis and increased turnover frequency, significantly improving productivity compared to conventional single-metal complexes

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentEP1954703B1Novel dinuclear transition metal compound, catalyst composition comprising the same, method of preparing olefin polymer, and olefin polymer produced using the method
Publication Date: 2013.08.28 LG CHEM LTD
  • EP1954703B1 patent drawing
  • EP1954703B1 patent drawing
  • EP1954703B1 patent drawing

AI summary

A dinuclear transition metal compound is provided. The dinuclear transition metal compound includes two transition metal compounds connected each other by a bridging group so that a decrease in catalyst activation due to a polar functional group can be prevented. A catalyst composition including the dinuclear transition metal compound is highly active for a monomer having a polar functional group.