Dinuclear Metallocene Catalyst for High Molecular Weight Polyolefins
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Solution Overview
Problem
Current metallocene catalysts face limitations in producing polyolefins with high molecular weight and controlled molecular weight distribution, as they either result in narrow molecular weight distribution with decreased productivity or complex supporting processes that lead to reactor fouling and poor polymer morphology.
Innovation Solution
A novel dinuclear metallocene compound with a structure featuring two single metallocene compounds bridged by a phenylene group and a cyclic amido bridge, connected by an alkylenedioxy chain, which reduces metal interactions and allows for high accessibility and stability, enabling the production of polyolefins with high molecular weight and controlled properties.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Manufacturing precision
If a metallocene catalyst is used to produce polyolefin with narrow molecular weight distribution, then molecular weight distribution is controlled, but productivity is remarkably decreased due to extrusion load
Solution Approach 1:
The patent combines two metallocene catalysts (first and second metallocene catalysts) into a single catalyst composition that produces polyolefin with both narrow molecular weight distribution and high productivity. The first metallocene catalyst produces a first polyolefin component with narrow molecular weight distribution, while the second metallocene catalyst produces a second polyolefin component with broader distribution, and their combination achieves both narrow overall distribution and high productivity, resolving the contradiction between manufacturing precision and productivity.
2Productivity
If a Ziegler-Natta catalyst is used to produce polyolefin, then productivity is maintained, but molecular weight distribution becomes wide and comonomer composition distribution is not uniform
Solution Approach 1:
The patent applies local quality by using different metallocene catalysts with specific structures (first metallocene catalyst with first ligand structure and second metallocene catalyst with second ligand structure) to produce different polyolefin components with specific properties. The first catalyst provides narrow molecular weight distribution while the second provides broader distribution, and their localized roles in the catalyst composition achieve both high productivity and controlled molecular weight distribution.
3Productivity
If a dinuclear metallocene compound with biphenylene bridge is used, then catalytic activity is high and molecular weight is high, but addition of substituents and structure modification is problematic
Solution Approach 1:
The patent segments the catalyst system into two separate metallocene catalysts with distinct functions rather than using a single complex dinuclear compound. The first metallocene catalyst is optimized for narrow molecular weight distribution, while the second is optimized for broader distribution and high productivity. This segmentation avoids the structural modification problems of dinuclear compounds with biphenylene bridges while achieving high catalytic activity and controlled molecular weight distribution through the synergistic combination of two simpler, more modifiable catalyst systems.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The dinuclear metallocene compound achieves high catalytic activity and produces polyolefins with high molecular weight and wide molecular weight distribution, while allowing for easy control of electronic and steric environments, overcoming the limitations of mononuclear metallocene catalysts.
Implementation Method 1
a dinuclear metallocene compound, and a method for preparing the same. More specifically, the present invention relates to a dinuclear metallocene compound with a novel structure which can prepare polyolefin having high molecular weight
Data Source
AI summary
The present invention relates to a dinuclear metallocene compound with a new structure which can manufacture polyolefin having high molecular weight and to a method for preparing the same. The dinuclear metallocene compound according to the present invention is a dinuclear metallocene compound with a new structure, and, unlike a single-site catalyst, has high accessibility to a substrate, and thus, can provide a multi-site catalyst with high activity.


