Protective Diode Laser Fuse Layout for Plasma Charge Discharge

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Solution Overview

Problem

Plasma-induced electrical charge accumulation during semiconductor fabrication can compromise transistor properties, leading to damage in memory cells or logic gates, and existing protective diodes cause inaccuracies in testing and leakage issues.

Innovation Solution

Incorporating a protective diode connected to a laser fuse that is blown post-fabrication to provide a discharge path, eliminating the need for electrical fuses and reducing wiring overhead.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a protective diode is connected to an electrical fuse, then electrostatic discharge protection is provided, but wiring overhead increases and chip real estate is consumed

Engineering Contradiction:
Improveelectrostatic discharge protectionVSAvoidwiring overhead
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent extracts the fuse element from the protective circuit by using a laser fuse that is blown through the substrate after fabrication. This removes the need for dedicated fuse wiring and connections, reducing wiring overhead while maintaining ESD protection functionality through the laser-blown opening in the substrate.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent moves the fuse operation from the circuit plane to the substrate thickness dimension by creating a laser-blown opening through the substrate. This three-dimensional approach eliminates the need for planar fuse wiring and reduces chip real estate consumption while maintaining the protective function.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Reliability

If a protective diode is connected to an electrical fuse, then electrostatic discharge protection is provided, but chip real estate is consumed

Engineering Contradiction:
Improveelectrostatic discharge protectionVSAvoidchip real estate
Core Design Contradiction:
ReliabilityVSArea of stationary object

Solution Approach 1:

The patent extracts the fuse element from the circuit plane and implements it as a laser-blown opening through the substrate. This extraction eliminates the need for dedicated fuse wiring and connections, reducing chip real estate consumption while maintaining ESD protection functionality.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent utilizes the substrate thickness dimension to implement the fuse function through a laser-blown opening, converting a two-dimensional circuit problem into a three-dimensional solution. This approach minimizes chip real estate usage while providing effective electrostatic discharge protection.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Productivity

If plasma-induced electrical charge accumulates on wafer features, then fabrication processes can be completed, but transistor properties are compromised and memory cells or logic gates are damaged

Engineering Contradiction:
Improvefabrication completionVSAvoidtransistor properties
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent applies preliminary anti-action by providing electrostatic discharge protection circuits and laser fuse mechanisms before plasma-induced damage can compromise transistor properties. The protective diodes and laser fuse openings are pre-configured to prevent charge accumulation damage during fabrication processes.

Inventive Principle:
Principle #9Preliminary anti-action

Solution Approach 2:

The patent converts the harmful plasma-induced electrical charge into a beneficial discharge path through the laser-blown opening in the substrate. The opening provides a controlled pathway for electrostatic discharge, transforming potential damage into a protective mechanism that safeguards transistor properties during fabrication.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively mitigates plasma-induced damage and electrostatic discharge, ensuring accurate testing and reliable transistor operation while minimizing chip real estate usage.

Implementation Method 1

a laser fuse configured to, upon receiving a laser pulse via an opening, break an electrical path of the protective diode and the device under test

Methodology Applied
Scientific EffectLaser heating: Laser

Implementation Method 2

break an electrical path

Methodology Applied
Scientific EffectMelting: Melting

Implementation Method 3

protective diode connected to a laser fuse that is blown post-fabrication to provide a discharge path

Methodology Applied
Scientific EffectElectrostatic discharge: Electrostatic Discharge

Implementation Method 4

protective diode

Methodology Applied
Scientific EffectDiode conduction: Diode

Data Source

PatentUS12571837B2Semiconductor device with a protective diode connected to a fuse
Publication Date: 2026.03.10 INTERNATIONAL BUSINESS MACHINE CORPORATION
  • US12571837B2 patent drawing
  • US12571837B2 patent drawing
  • US12571837B2 patent drawing

AI summary

A semiconductor device includes a device under test, and a protection circuit electrically connected to the device under test, the protection circuit including: a protective diode, and a laser fuse configured to, upon receiving a laser pulse via an opening, break an electrical path of the protective diode and he device under test.