Diol Fuel Additives for Direct Injection Engine Cleanliness

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Solution Overview

Problem

New gasoline and diesel direct injection systems face challenges with deposit formation due to severe pressure and temperature conditions, leading to performance issues, increased fuel consumption, and pollutant emissions, which existing detergent additives struggle to address effectively.

Innovation Solution

Incorporating diol-type hydrocarbon compounds with two hydroxyl functions into fuel compositions, which enhance the detergency properties of conventional detergent additives, preventing and reducing deposits in internal combustion engine parts by limiting or removing existing deposits.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional detergent additives are used in fuel compositions, then some deposit prevention is achieved, but the detergency performance is insufficient under severe pressure and temperature conditions of new direct injection systems

Engineering Contradiction:
Improvedetergency performanceVSAvoiddeposit formation
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent combines conventional detergent additives with diol compounds (specifically 1,3-propanediol, 1,4-butanediol, or 1,5-pentanediol) to create a composite additive system. This composite approach leverages the synergistic effect between the detergent additive and diol compound, where the diol enhances the detergent's performance by modifying the chemical environment and improving its ability to prevent deposits under severe direct injection conditions (high pressure and temperature).

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent modifies the chemical composition parameters of the fuel additive system by introducing specific diol compounds with defined molecular structures (2 to 10 carbon atoms). This parameter change transforms the physical and chemical properties of the additive system, enhancing its thermal stability and detergent efficacy under the severe operating conditions of modern direct injection engines.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If detergent additives are added to maintain engine cleanliness, then deposit formation is limited, but fuel composition complexity increases

Engineering Contradiction:
Improveengine cleanlinessVSAvoidfuel composition
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The diol compounds serve multiple functions simultaneously: they act as detergent performance enhancers, thermal stability improvers, and deposit prevention agents. This multi-functionality reduces the need for multiple separate additives, thereby limiting the overall complexity of the fuel composition while achieving comprehensive engine cleanliness protection.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent uses simple diol molecular structures (2-10 carbon atoms with hydroxyl groups) that replicate and enhance the protective function of more complex detergent molecules. These simpler diol compounds efficiently perform the critical function of boosting detergent performance without introducing excessive structural complexity into the fuel additive system.

Inventive Principle:
Principle #26Copying

Data Source

PatentEP4065672B1Use of diols as detergent additives
Publication Date: 2023.09.27 TOTALENERGIES ONETECH

AI summary

The present invention relates to the use, for improving the detergency properties of a liquid fuel composition comprising one or more detergent additives, of an additive consisting of one or more hydrocarbon compound(s) comprising from 2 to 10 carbon atoms and two hydroxyl functions. The present invention also relates to a method for improving the cleanliness of and/or for cleaning at least one inner portion of an internal combustion engine supplied with a liquid fuel comprising one or more detergent additives, the method consisting of a step of adding such a hydrocarbon compound to the fuel composition.