Diosmin Synthesis Using Amide Solvents

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Solution Overview

Problem

Current methods for preparing Diosmin involve the use of toxic and difficult-to-remove solvents like pyridine, leading to high solvent residues and environmental and health hazards, while also resulting in low purity and high production costs due to the low content of Diosmin in natural plants.

Innovation Solution

A method using an amide solvent, such as dimethylformamide, in combination with hesperidin and iodine, under controlled pH and temperature conditions, to achieve a high-purity Diosmin synthesis with reduced solvent residue and improved environmental safety.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If pyridine or morpholine is used as reaction solvent, then the Diosmin synthesis reaction can proceed, but the solvent residue in the product is high and the toxicity increases

Engineering Contradiction:
ImproveDiosmin synthesis effectivenessVSAvoidsolvent residue and toxicity
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent changes the solvent parameter from traditional pyridine/morpholine to amide solvents (DMF, DMAc, NMP), which have different chemical properties including lower toxicity and better removability, while maintaining reaction effectiveness

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs solvents that are easier to remove completely from the product, treating the solvent as a temporary medium that should be fully eliminated rather than remaining in the final product, thereby reducing residue and toxicity

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

2Reliability

If direct extraction from natural plants is used, then Diosmin can be obtained, but the cost is extremely high due to low content

Engineering Contradiction:
ImproveDiosmin obtainabilityVSAvoidproduction cost
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent changes the production approach from direct natural extraction to chemical synthesis via hesperidin oxidation, fundamentally altering the manufacturing parameter to achieve cost reduction while maintaining product obtainability

Inventive Principle:
Principle #35Parameter changes

3Productivity

If pyridine is used as main solvent, then the reaction can be performed, but the harm to environment and personnel is obvious due to irritant odor and toxic effect

Engineering Contradiction:
Improvereaction performanceVSAvoidenvironmental and health harm
Core Design Contradiction:
ProductivityVSObject-generated harmful factors

Solution Approach 1:

The patent changes the solvent chemical composition parameter to amide-based solvents that possess lower volatility and reduced toxicity, thereby maintaining reaction productivity while eliminating harmful odors and health risks associated with pyridine

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The method achieves a high yield of up to 85% Diosmin with HPLC purity exceeding 92.5%, minimizing solvent residue and toxicity, and is environmentally friendly, reducing production costs and health risks.

Implementation Method 1

mixing an amide solvent, hesperidin, an alkaline reagent and iodine, and performing a heating reaction to obtain Diosmin

Methodology Applied
Scientific EffectOxidation: Oxidation

Implementation Method 2

mixing an amide solvent, hesperidin and an alkaline reagent to obtain a raw material solution

Methodology Applied
Scientific EffectSolvation: Solvation

Implementation Method 3

performing a heating reaction to obtain Diosmin

Methodology Applied
Scientific EffectHeating: Heating

Implementation Method 4

recovering solvent under reduced pressure after heating reaction

Methodology Applied
Scientific EffectEvaporation: Evaporation

Data Source

PatentEP3321273B1Preparation method of diosmin
Publication Date: 2022.02.23 CHENGDU OKAY PHARMA
  • EP3321273B1 patent drawing

AI summary

A method for preparing Diosmin is provided in the present invention, comprising: A) mixing amide solvents, hesperidin, alkaline reagents and iodine, and performing heating reaction to obtain Diosmin. Compared with the prior art, amide solvents are used as reaction solvents in the present invention, which are less toxic and soluble in water, and easy to be processed, so that the residual amount of solvents in the obtained product is reduced.