Dipropyl Ether Electrolyte for High-Voltage Lithium Metal Batteries

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Solution Overview

Problem

Existing ether-based electrolytes for lithium metal batteries face limitations in high-voltage applications due to oxidation instability and compatibility issues with nickel-rich cathodes, leading to capacity loss and mechanical degradation, with high concentrations and fluorinated solvents increasing costs and environmental concerns.

Innovation Solution

A dilute ether-based electrolyte system using a highly nonpolar, nonfluorinated dipropyl ether (DPE) solvent reduces Li+-solvent interaction strength, forming a robust anion-derived cathode electrolyte interface and solvent-deficient electric double layer, enhancing oxidation stability and compatibility with high-voltage cathodes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If ether-based electrolytes are used to improve lithium metal anode compatibility, then coulombic efficiency is improved, but oxidation stability deteriorates at high voltage

Engineering Contradiction:
Improvecoulombic efficiencyVSAvoidoxidation stability
Core Design Contradiction:
ReliabilityVSStability of the object's composition

Solution Approach 1:

The patent changes the molecular parameters of the ether solvent by introducing fluorine atoms at specific positions (alpha and/or beta carbons relative to the oxygen atom). This molecular engineering approach modifies the electrochemical stability window and oxidation resistance of the ether without fundamentally changing its solvation properties, enabling high-voltage stability while maintaining good anode compatibility

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates a composite electrolyte system by combining fluorinated ether solvents with specific lithium salts (such as LiFSO3, LiTFSO3, LiBF4, or LiPF6) at optimized concentrations. This composite approach synergistically combines the improved oxidation stability of fluorinated ethers with the beneficial ionic conductivity and solvation properties of the salt components, achieving both high coulombic efficiency and voltage stability

Inventive Principle:
Principle #40Composite materials

2Stability of the object's composition

If conventional carbonate electrolytes are used, then oxidation stability is maintained, but lithium metal anode compatibility deteriorates

Engineering Contradiction:
Improveoxidation stabilityVSAvoidanode compatibility
Core Design Contradiction:
Stability of the object's compositionVSReliability

Solution Approach 1:

The patent transitions from carbonate-based electrolytes to fluorinated ether-based electrolytes, changing the fundamental chemical parameters of the solvent system. The fluorinated ethers maintain electrochemical stability comparable to carbonates while introducing different solvation characteristics that are more compatible with lithium metal anodes, achieving both oxidation stability and improved anode performance

Inventive Principle:
Principle #35Parameter changes

3Stability of the object's composition

If high concentration ether-based electrolytes are used to improve oxidation stability, then anodic potential window is extended, but manufacturing cost increases

Engineering Contradiction:
Improveanodic potential windowVSAvoidmanufacturing cost
Core Design Contradiction:
Stability of the object's compositionVSEase of manufacture

Solution Approach 1:

The patent optimizes the concentration parameter of the fluorinated ether electrolyte to achieve the desired anodic stability at moderate concentrations rather than requiring ultra-high concentrations. The molecular fluorination enables extended potential windows at more economically viable salt-to-solvent ratios, reducing manufacturing complexity and cost while maintaining high-voltage stability

Inventive Principle:
Principle #35Parameter changes

4Stability of the object's composition

If fluorinated ether solvents are used to improve oxidation stability, then anodic stability is enhanced, but environmental impact increases

Engineering Contradiction:
Improveanodic stabilityVSAvoidenvironmental impact
Core Design Contradiction:
Stability of the object's compositionVSObject-affected harmful factors

Solution Approach 1:

The patent applies fluorination locally at specific molecular positions (alpha and/or beta carbons relative to the ether oxygen) rather than fully fluorinating the entire molecule. This localized modification provides sufficient oxidation stability enhancement while minimizing the environmental concerns associated with extensive fluorination, creating a balance between performance and environmental compatibility

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The DPE-based electrolyte achieves ultra-high coulombic efficiency and stable cycling of lithium metal batteries, with 99.90% efficiency at 4.3 V and 82% capacity retention after 220 cycles, while maintaining low manufacturing costs and minimizing environmental impact.

Implementation Method 1

reduces Li+-solvent interaction strength, forming a robust anion-derived cathode electrolyte interface

Methodology Applied
Scientific EffectSolvation: Solvation

Implementation Method 2

forming a robust anion-derived cathode electrolyte interface and solvent-deficient electric double layer, enhancing oxidation stability

Methodology Applied
Scientific EffectElectric double layer formation: Electric Field

Data Source

PatentUS20240079654A1Ether-based electrolytes for lithium metal batteries, lithium metal batteries, and methods of use
Publication Date: 2024.03.07 PURDUE RES FOUND
  • US20240079654A1 patent drawing
  • US20240079654A1 patent drawing
  • US20240079654A1 patent drawing

AI summary

Ether-based electrolytes for lithium metal batteries, lithium metal batteries, and methods of their use. Such an ether-based electrolyte includes a highly-nonpolar, nonfluorinated dipropyl ether (DPE) solvent that enhances the oxidation stability of a lithium metal battery. Such a lithium metal battery includes the ether-based electrolyte electrochemically coupling an anode and cathode of the battery.