Direct AC Power Converter Peak Current Reduction

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Solution Overview

Problem

Existing direct AC power converters experience high peak currents in boost choppers and limited output voltage due to non-continuous operation and charge/discharge cycles, resulting in inefficiencies and increased power losses.

Innovation Solution

A direct AC power converter configuration that includes a DC link, rectifying circuits, a boost chopper with a capacitor, and a switch, where the capacitor is charged during periods of higher discharge duty, allowing for a virtual DC link voltage greater than 1/√2 times the rectified voltage, and the discharge duty is optimized to minimize peak currents and enhance output voltage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If the boost chopper operates in non-continuous mode with alternating charge/discharge periods, then the output voltage is limited to 1/√2 times the crest value of input AC voltage, but the device complexity and operation are simplified

Engineering Contradiction:
Improveoutput voltage levelVSAvoidcharge/discharge cycle control
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The patent implements continuous conduction mode operation where the boost chopper maintains continuous current flow through the inductor, eliminating the alternating charge/discharge periods. This allows the output voltage to exceed 1/√2 times the input voltage crest value while maintaining stable operation without complex periodic switching control

Inventive Principle:
Principle #20Continuity of useful action

2Ease of operation

If the boost chopper operates in non-continuous mode, then the control is simpler, but the peak current in the inductor becomes large

Engineering Contradiction:
Improvecontrol simplicityVSAvoidpeak current
Core Design Contradiction:
Ease of operationVSObject-generated harmful factors

Solution Approach 1:

By operating in continuous conduction mode, the inductor current flows continuously without interruption, preventing the large peak currents that occur in non-continuous mode. This maintains simpler control while eliminating the harmful peak current effect

Inventive Principle:
Principle #20Continuity of useful action

3Ease of operation

If charge and discharge periods are set alternately at each 1/4 cycle, then the operation control is simplified, but the output voltage remains limited and power losses increase

Engineering Contradiction:
Improvecontrol methodVSAvoidpower losses
Core Design Contradiction:
Ease of operationVSLoss of energy

Solution Approach 1:

The continuous conduction mode eliminates the alternating charge/discharge periods, allowing power transfer to occur continuously throughout the AC cycle. This reduces power losses while maintaining operational simplicity through unified control parameters

Inventive Principle:
Principle #20Continuity of useful action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration reduces peak currents in the boost chopper and achieves higher output voltages by optimizing charge and discharge duties, leading to improved efficiency and reduced power losses.

Implementation Method 1

a first rectifying circuit (5, 51), having a plurality of input terminals (51a and 51b) into which an AC voltage is input, and a pair of output terminals (51c and 51d) connected to the DC link (7) for output of a rectified voltage (Vrec) of the AC voltage

Methodology Applied
Scientific EffectRectification:

Implementation Method 2

an inverter (6), converting the voltage applied to the DC link (7) into another AC voltage

Methodology Applied
Scientific EffectInversion:

Implementation Method 3

The boost chopper (3) has a capacitor (34) at an output stage

Methodology Applied
Scientific EffectCapacitance: Capacitance

Data Source

PatentEP2903148B1Direct ac power conversion device
Publication Date: 2021.02.17 DAIKIN INDUSTRIES LTD
  • EP2903148B1 patent drawingFigure 1
  • EP2903148B1 patent drawingFigure 2
  • EP2903148B1 patent drawingFigure 3

AI summary

In a direct power converter employing a boost chopper, a peak current flowing an inductor of the boost chopper is reduced. When a rectifying duty dr, a discharge duty dc, a voltage between both ends Vc of a capacitor (34), and a rectified voltage Vrec of an AC voltage Vin are introduced, a virtual DC link voltage Vdc in an inverter (6) is expressed by dc•Vc+dr•Vrec. The discharge duty dc is a time ratio of continuity of a switch (41). The rectifying duty dr has a value obtained by subtracting the discharge duty dc and a zero voltage duty dz from 1. The zero voltage duty dz is a time ratio for the inverter (6) to adopt a zero voltage vector regardless of a magnitude of a voltage to be output from the inverter (6). The capacitor (34) is charged in the boost chopper (3) at a part of a period during which the virtual DC link voltage Vdc is larger than the rectified voltage Vrec.