Direct Air Capture With Precise Ion Control for Low-Energy Regeneration

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Solution Overview

Problem

Existing direct air capture technologies face high energy consumption, high regeneration costs, and complex operation processes, particularly in concentrating ultra-low carbon dioxide from air to high concentrations, and they are not well-suited for renewable energy integration.

Innovation Solution

An energy-saving system with precise ion control using a valence-state ion sieving device, pH swing regeneration device, and CO2 regeneration device, employing moisture swing adsorbents and electrochemical processes to concentrate CO2 from 400 ppm to 95% at room temperature and pressure, utilizing renewable energy.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If high-temperature chemical absorption method is used to capture CO2 from air, then CO2 concentration can be increased from 400 ppm to more than 95%, but energy consumption becomes very high due to intensive regeneration energy required

Engineering Contradiction:
ImproveCO2 concentrationVSAvoidenergy consumption
Core Design Contradiction:
Quantity of substanceVSUse of energy by moving object

Solution Approach 1:

The patent segments the CO2 concentration process into multiple stages: first using solid adsorbent to concentrate CO2 from 400 ppm to several percent, then using liquid absorbent to further concentrate to high purity, avoiding the need for single-stage high-temperature regeneration

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent changes the operating parameters by using alternating electrochemical regeneration cycles that switch between oxidation and reduction modes, enabling regeneration at low temperatures instead of requiring 900°C heating, thus dramatically reducing energy consumption

Inventive Principle:
Principle #35Parameter changes

2Ease of manufacture

If high-temperature heating is used to regenerate calcium carbonate to calcium hydroxide, then alkaline absorbent can be regenerated, but equipment volume becomes huge and operation becomes complicated

Engineering Contradiction:
Improveabsorbent regenerationVSAvoidequipment volume and operation complexity
Core Design Contradiction:
Ease of manufactureVSDevice complexity

Solution Approach 1:

The patent replaces the thermal regeneration system (heating equipment) with an electrochemical regeneration system using electrochemical cells that can regenerate the absorbent at room temperature through electrical energy input, eliminating the need for high-temperature furnaces and associated complex equipment

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent employs periodic electrochemical regeneration cycles that alternate between oxidation mode (regenerating calcium hydroxide) and reduction mode (regenerating calcium oxide), allowing continuous operation with simpler equipment compared to continuous high-temperature heating systems

Inventive Principle:
Principle #19Periodic action

3Quantity of substance

If steam at temperature higher than 100°C is used to regenerate solid adsorbent and desorb CO2, then CO2 can be concentrated, but energy consumption becomes very high

Engineering Contradiction:
ImproveCO2 desorptionVSAvoidenergy consumption
Core Design Contradiction:
Quantity of substanceVSUse of energy by moving object

Solution Approach 1:

The patent replaces thermal desorption using steam heating with electrochemical desorption using electrochemical cells that can regenerate the adsorbent and release CO2 at low temperatures through electrical energy, eliminating the need for high-temperature steam generation equipment

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

4Volume of stationary object

If conventional electrochemical regeneration system is used, then equipment volume is small and regeneration occurs at normal temperature, but energy consumption remains at high theoretical level

Engineering Contradiction:
Improveequipment volumeVSAvoidenergy consumption
Core Design Contradiction:
Volume of stationary objectVSUse of energy by moving object

Solution Approach 1:

The patent segments the electrochemical regeneration into two distinct modes: oxidation mode for regenerating calcium hydroxide and reduction mode for regenerating calcium oxide, allowing the system to operate more efficiently at lower energy consumption compared to conventional single-mode electrochemical systems

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent optimizes the electrochemical regeneration parameters by controlling the alternating oxidation and reduction cycles, improving the energy efficiency and reducing the theoretical energy consumption below that of conventional electrochemical regeneration systems

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system achieves efficient CO2 concentration with reduced energy consumption, small equipment footprint, and environmental friendliness, enabling scalable and cost-effective CO2 capture suitable for industrial and biological applications.

Implementation Method 1

a CO2 adsorption device internally provided with a moisture swing adsorbent with high CO2 adsorption capacity

Methodology Applied
Scientific EffectAdsorption: Adsorption

Implementation Method 2

a valence-state ion sieving device, where valence ion selective anion membranes and cation membranes through which OH- can pass but CO32- is prevented are alternately arranged

Methodology Applied
Scientific EffectIon Exchange: Ion Exchange

Implementation Method 3

The technology of electrochemically producing alkaline solution and acid solution has gradually re-entered the attention of scholars

Methodology Applied
Scientific EffectElectrochemical reaction: Electrolysis

Data Source

PatentUS12383858B2Energy-saving system and method for direct air capture with precise ion control
Publication Date: 2025.08.12 ZHEJIANG UNIV
  • US12383858B2 patent drawing
  • US12383858B2 patent drawing

AI summary

Disclosed is an energy-saving system and method for direct air capture with precise ion control. The system includes an air conveying device, an air distribution device and a CO2 adsorption device with a moisture swing adsorbent with high CO2 adsorption capacity, where the air conveying device, the air distribution device and the CO2 adsorption device are connected in sequence, and the CO2 adsorption device is provided with a spray desorption device; a valence-state ion sieving device; a pH swing regeneration device; and a CO2 regeneration device. In accordance with the energy-saving system provided by the present disclosure, ultra-low concentration of CO2 in the air can be enriched to the concentration of 95% step by step for industrial application or biological application at room temperature and pressure by consuming the electricity which cannot be connected to a power grid.