Direct-Connect Thermal Pad with Automatic Shut-Off Valves

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Solution Overview

Problem

Current targeted temperature management (TTM) systems face challenges with fluid conduit misconnections leading to leaks, especially when setting up or temporarily suspending therapy, which can compromise patient safety and efficiency.

Innovation Solution

The implementation of a TTM system with continuously extending fluid delivery and return conduits from thermal pads to the TTM module, featuring A-type and B-type connectors with automatic flow control valves, and conduit retention devices to prevent leaks and facilitate storage configurations.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If multiple fluid conduits are connected to a manifold to facilitate TTM fluid transportation to and from multiple thermal pads, then the adaptability of the system to support multiple pads is improved, but the complexity of connections increases leading to higher risk of misconnection and leaks

Engineering Contradiction:
Improveability to support multiple thermal padsVSAvoidnumber of fluid conduit connections
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent combines multiple fluid conduits (delivery and return lines) into a single integrated thermal pad assembly. Each thermal pad has fluid conduits that extend directly from the pad to the TTM module, eliminating the need for separate manifold connections. This merging reduces the total number of connection points while maintaining the ability to support multiple pads, thereby reducing misconnection risks while preserving system adaptability.

Inventive Principle:
Principle #5Merging (Combining)

2Adaptability or versatility

If a manifold is used to connect multiple fluid conduits, then the system can accommodate multiple thermal pads, but the probability of at least one misconnection increases significantly

Engineering Contradiction:
Improvemulti-pad configuration capabilityVSAvoidconnection accuracy
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The patent extracts the manifold component from the system architecture. Instead of routing all fluid conduits through a central manifold, each thermal pad's fluid conduits extend directly to the TTM module. This extraction eliminates the intermediate connection point where misconnections most frequently occur, thereby improving connection reliability while maintaining multi-pad capability through direct individual connections.

Inventive Principle:
Principle #2Taking out (Extraction)

3Adaptability or versatility

If the TTM system requires frequent setup and suspension of therapy, then the system can adapt to varying clinical needs, but the frequency of connection and disconnection operations increases leading to higher leak risk

Engineering Contradiction:
Improveflexibility to suspend and resume therapyVSAvoidfluid leak exposure to patient
Core Design Contradiction:
Adaptability or versatilityVSObject-affected harmful factors

Solution Approach 1:

The patent incorporates automatic shut-off valves at the TTM module that are pre-positioned to control fluid flow to each thermal pad. When a thermal pad is disconnected, the corresponding valve automatically closes, preventing fluid leaks before they can occur. This preliminary protective action is built into the system architecture, ensuring that frequent setup and suspension operations do not compromise patient safety.

Inventive Principle:
Principle #10Preliminary action

4Ease of operation

If fluid conduits are disconnected during temporary storage of thermal pads, then the pads can be moved and stored efficiently, but the risk of fluid leakage during the disconnection process increases

Engineering Contradiction:
Improvetemporary storage and movement capabilityVSAvoidfluid leak during disconnection
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

The system employs automatic shut-off valves that self-actuate upon disconnection of the fluid conduits. When a thermal pad is removed for storage, the valve automatically detects the disconnection and closes, preventing fluid leakage without requiring manual intervention. This self-service mechanism ensures that the ease of moving and storing pads does not compromise safety during the disconnection process.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design minimizes the risk of fluid leaks during connection and disconnection, ensures reliable thermal energy exchange, and allows for efficient temporary storage of thermal pads and conduits, enhancing both safety and operational efficiency during TTM procedures.

Implementation Method 1

TTM systems circulate a fluid (e.g., water) through one or more thermal contact pads coupled with a patient to affect surface-to-surface thermal energy exchange with the patient

Methodology Applied
Scientific EffectThermal energy exchange: Heat Exchanger

Implementation Method 2

a valve configured to open or close to allow or prevent TTM fluid flow through the fluid delivery conduit to the pad

Methodology Applied
Scientific EffectFlow control: Valve

Data Source

PatentUS20220287874A1Methods, Systems and Apparatus for Direct Connection of Gel Pad Targeted Temperature Management Device
Publication Date: 2022.09.15 CR BARD INC
  • US20220287874A1 patent drawing
  • US20220287874A1 patent drawing
  • US20220287874A1 patent drawing

AI summary

A targeted temperature management (TTM) system for providing a TTM fluid including a thermal pad is disclosed. The pad includes a fluid delivery conduit and a fluid return conduit extending continuously from the pad to the TTM module. Valves may be included in line with fluid delivery and fluid return conduits. The thermal pads include one or more conduit retention devices for binding the fluid conduits together. Methods of using the system are disclosed and include disposing a thermal pad in a storage configuring where the fluid conduits are wound together to form a coil, winding the fluid conduits together to form a coil, binding the windings together with a conduit retention device, and placing the coil underneath a stretchable band of the thermal pad.