Direct Conversion X-Ray Detector Using Composite Electrodes

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Solution Overview

Problem

Current x-ray detection methods, both indirect and direct, face inefficiencies such as poor absorption efficiency in gas-filled ion-chambers, high costs and quality issues with compound semiconductors like CZT, and limitations in measuring both attenuation and energy of x-rays without wasting signals or increasing patient dose.

Innovation Solution

A direct conversion x-ray detector design utilizing electrodes of varying thicknesses and dielectric materials between them, where x-ray absorption occurs primarily in the electrodes, enabling nearly 100% absorption and energy-sensitive signals without the need for scintillator materials or complex filtration.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Duration of action of stationary object

If gas-filled ion-chambers are used for direct conversion, then the afterglow effect is reduced, but the x-ray absorption efficiency becomes poor

Engineering Contradiction:
Improvesignal decay timeVSAvoidx-ray absorption efficiency
Core Design Contradiction:
Duration of action of stationary objectVSQuantity of substance

Solution Approach 1:

The patent uses composite structures combining high-Z electrode materials (for x-ray absorption) with dielectric materials (for signal generation). This composite approach allows the system to achieve both high absorption efficiency and fast signal decay characteristics that neither material alone could provide.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent changes the physical state from gas-filled chambers to solid-state structures with varying dielectric thicknesses. By adjusting the thickness parameter of the dielectric layer and the composition of electrodes, the system optimizes both absorption efficiency and signal characteristics simultaneously.

Inventive Principle:
Principle #35Parameter changes

2Use of energy by moving object

If scintillator material is used for indirect detection, then the x-ray to light conversion is achieved, but the afterglow effect persists for tens of milliseconds

Engineering Contradiction:
Improvex-ray to light conversion efficiencyVSAvoidafterglow duration
Core Design Contradiction:
Use of energy by moving objectVSDuration of action of stationary object

Solution Approach 1:

The patent extracts and eliminates the scintillator material from the detection system, using direct conversion through dielectric materials and electrodes. This removes the source of the afterglow effect while maintaining energy conversion capability through radiation-induced conductivity.

Inventive Principle:
Principle #2Taking out (Extraction)

3Quantity of substance

If compound semiconductors like CZT are used for direct conversion, then the x-ray absorption efficiency is improved, but the cost and quality issues arise

Engineering Contradiction:
Improvex-ray absorption efficiencyVSAvoidmanufacturing cost and quality
Core Design Contradiction:
Quantity of substanceVSEase of manufacture

Solution Approach 1:

The patent replaces expensive compound semiconductor materials with more readily manufacturable dielectric materials and standard electrodes. While the individual components are simpler, their combination achieves comparable absorption efficiency at lower cost and with better manufacturing scalability.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Solution Approach 2:

The patent changes the material composition parameters from rare compound semiconductors to common dielectric materials with optimized thickness parameters. This parameter optimization allows achieving high absorption efficiency using materials that are easier and cheaper to manufacture.

Inventive Principle:
Principle #35Parameter changes

4Measurement precision

If stacked detectors are used for energy discrimination, then the energy sensitivity is improved, but the signal loss occurs due to absorption in intermediate materials

Engineering Contradiction:
Improveenergy discrimination capabilityVSAvoidsignal loss in intermediate materials
Core Design Contradiction:
Measurement precisionVSLoss of energy

Solution Approach 1:

The patent transitions from a vertical stacking architecture to a lateral multi-layer architecture where detectors are arranged side-by-side rather than stacked vertically. This dimensional change eliminates the need for intermediate absorbing materials between layers, reducing signal loss while maintaining energy discrimination capability through differential absorption paths.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design achieves high x-ray absorption efficiency and energy sensitivity, reducing signal loss and afterglow effects, while allowing for detection across a range of energies without the need for costly materials or increased patient exposure.

Implementation Method 1

utilizing the radiation induced conductivity ("RIC") effect in solid insulating materials

Methodology Applied
Scientific EffectRadiation-induced conductivity: Photoconductivity

Implementation Method 2

the incoming photons ionize the material of which the detector is made, releasing energetic electrons through interactions such as the photoelectric effect

Methodology Applied
Scientific EffectPhotoelectric effect: Photoelectric Effect

Data Source

PatentEP2147334B1Energy sensitive direct conversion radiation detector
Publication Date: 2019.07.03 AEROFLEX COLORADO SPRINGS INC
  • EP2147334B1 patent drawingFigure 1~2
  • EP2147334B1 patent drawingFigure 3
  • EP2147334B1 patent drawingFigure 4

AI summary

An x-ray detector capable of directly converting x-ray radiation into electrical signals utilizes the radiation induced conductivity of various solid, electrically insulating materials. The detector is configured comprising one or more anodes and cathodes separated by various thicknesses of dielectric material wherein ionization occurs primarily in the electrodes of such detector structure. The radiation induced conductivity of the dielectric material can be modulated by controlling the size, orientation and composition of the electrodes and the dielectric materials as well as the electrical bias between anode and cathode.