Direct Cooling Handpiece Core Spacing

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Conventional handpieces with high-speed motors generate excessive heat, leading to inefficient cooling, vibrations, and noise due to indirect cooling methods such as saline solution, electric current, or air, which fail to effectively dissipate heat from the interior of the handpiece.

Innovation Solution

A direct cooling type handpiece design where the outer housing and core are spaced apart, allowing air and water to flow between them, with cooling pipes and a flowing pipe to efficiently dissipate heat, and an LED for improved visibility.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If conventional indirect cooling methods (saline solution, electric current, or air) are used, then the handpiece can operate, but the cooling effect is weak and heat is not efficiently dissipated

Engineering Contradiction:
Improvecooling effectVSAvoidheat dissipation efficiency
Core Design Contradiction:
TemperatureVSReliability

Solution Approach 1:

The patent extracts the cooling function from the traditional indirect cooling methods and implements a dedicated direct cooling system. The core is spaced apart from the outer housing to create a cooling space, and cooling pipes are specifically positioned to directly cool the core, separating the cooling function from the structural housing.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent introduces air as an intermediary cooling medium that flows through the cooling space between the core and outer housing. The flowing pipe directs air flow, and the cooling pipes facilitate heat transfer from the core to the air, creating an efficient thermal intermediary system.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Volume of moving object

If the core is closely fitted to the outer housing, then the structure is compact, but air cannot flow to cool the core effectively

Engineering Contradiction:
Improvehandpiece compactnessVSAvoidcore cooling
Core Design Contradiction:
Volume of moving objectVSTemperature

Solution Approach 1:

The patent segments the handpiece structure into distinct functional zones: the core, the cooling space between core and outer housing, and the outer housing. This segmentation creates a dedicated cooling channel while maintaining overall compactness, allowing air flow without excessive spacing.

Inventive Principle:
Principle #1Segmentation

3Productivity

If conventional cooling methods are used, then the handpiece can operate, but vibrations and noise are generated due to insufficient cooling

Engineering Contradiction:
Improveoperation continuityVSAvoidvibrations and noise
Core Design Contradiction:
ProductivityVSObject-generated harmful factors

Solution Approach 1:

The patent implements preliminary cooling by directing air flow to the cooling space before the core overheats. The cooling pipes are positioned to pre-cool the core, preventing heat buildup that would cause vibrations and noise, thereby maintaining continuous operation without harmful effects.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design effectively cools the handpiece, reducing vibrations and noise, extending its lifespan and enhancing user convenience with improved visibility during operation.

Implementation Method 1

cylindrical cooling pipes inserted into the cooling holes formed on the core to allow water and air to flow therealong

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Implementation Method 2

a cylindrical flowing pipe adapted to flow air to one side of the space between the outer housing and the core

Methodology Applied
Scientific EffectForced convection: Forced Convection

Data Source

PatentUS10014744B2Direct cooling type handpiece
Publication Date: 2018.07.03 MICRO NX
  • US10014744B2 patent drawing
  • US10014744B2 patent drawing
  • US10014744B2 patent drawing

AI summary

The present invention relates to a direct cooling type handpiece, and more particularly, to a direct cooling type handpiece that is configured to allow an outer housing and a core to be spaced apart from each other and thus to allow the core to be fixed to a PCB and a support cap, so that air flows to the space between the outer housing and the core, thus efficiently cooling the high heat generated from the handpiece while the handpiece is being operated.