Direct-Feeding Liquid Atomization Device with Ceramic Core
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Solution Overview
Problem
Existing direct-feeding ceramic atomization devices face issues with core burning due to insufficient liquid supply through conduction, leading to poor atomization efficiency, especially in high-demand applications.
Innovation Solution
A direct-feeding liquid-passing heat-generating atomization device with a ceramic body and heating member, featuring a liquid passage channel that directly connects external liquid to a ceramic liquid-absorption core, enhancing liquid transfer efficiency and reducing core burning by allowing direct liquid passage and storage, thereby improving universal applicability.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Speed
If liquid conduction through ceramic is used, then liquid transfer rate is improved, but liquid supply insufficiency occurs leading to core burning
Solution Approach 1:
The liquid passage channel is divided into multiple segments: external liquid entry, ceramic body passage, ceramic liquid-absorption core, and atomization surface. This segmentation allows liquid to be delivered more efficiently through each stage while ensuring sufficient supply to prevent core burning.
Solution Approach 2:
The ceramic liquid-absorption core acts as an intermediary between the liquid passage channel and the atomization surface. It absorbs and stores liquid temporarily, ensuring continuous supply to the atomization surface even when external liquid flow fluctuates, thus preventing core burning while maintaining high transfer rate.
2Productivity
If direct liquid passage channel is implemented, then liquid conduction efficiency is improved, but structural complexity increases
Solution Approach 1:
The liquid passage channel is merged directly into the ceramic body structure, eliminating the need for separate external liquid delivery components. This integration achieves high liquid conduction efficiency while avoiding additional structural complexity from separate assemblies.
Solution Approach 2:
The ceramic body serves multiple functions: it provides structural support, contains the liquid passage channel, houses the liquid-absorption core, and supports the atomization surface. This multi-functionality reduces overall device complexity while maintaining efficient liquid conduction.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The solution significantly reduces core burning and enhances liquid transfer efficiency, ensuring sufficient liquid supply and better atomization performance across various applications.
Implementation Method 1
a ceramic liquid-absorption core (110) and at least one structure supporting portion (120), the structure supporting portion (120) being fixed to the ceramic liquid-absorption core (110)
Implementation Method 2
a heating member (200), wherein an atomization surface (101) is arranged on an outside wall of the ceramic body (100), and the heating member (200) is arranged on the atomization surface (101)
Data Source
AI summary
A direct-feeding liquid-passing heat-generating atomization device includes a ceramic body and the heating member. An atomization surface is arranged on an outside wall of the ceramic body, and the heating member is arranged on the atomization surface. The atomization surface is arranged to surround and define, in combination with an internal wall of a central tube, a gas passage channel. The ceramic body includes a ceramic liquid-absorption core and at least one structure supporting portion. The structure supporting portion is fixed to the ceramic liquid-absorption core. The atomization surface is arranged on the ceramic liquid-absorption core. Further, the structure supporting portion is formed with a liquid passage channel. One end of the liquid passage channel is in communication with the external liquid, and another end of the liquid passage channel is in communication with the ceramic liquid-absorption core.