Direct Rear Cover Coupling for Display Modules

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Solution Overview

Problem

Conventional display apparatuses have complex coupling structures for front and rear covers, leading to increased manufacturing costs and non-display areas, which are problematic for multi-display setups aiming to improve picture quality.

Innovation Solution

A simplified coupling structure where the rear cover is directly attached to the side surface of the display module, using press-formed metal and strategically placed coupling holes and through holes, eliminating the need for a front cover and reducing non-display areas.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If a conventional coupling structure with front cover and rear cover is used, then the display apparatus has a complete enclosure structure, but the structure becomes complicated and manufacturing costs increase

Engineering Contradiction:
Improvecoupling structureVSAvoidmanufacturing cost
Core Design Contradiction:
Device complexityVSEase of manufacture

Solution Approach 1:

The patent removes the front cover from the display apparatus structure, extracting only the necessary rear cover that couples directly to the display module. This eliminates the complex front cover coupling mechanism while maintaining adequate protection and structural integrity through the simplified rear cover design with integrated coupling holes.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The rear cover is designed to directly couple with the display module through integrated coupling holes that align with holes in the display module. This merging of the rear cover and display module coupling eliminates the need for separate front and rear cover assembly, simplifying the overall structure and reducing manufacturing complexity.

Inventive Principle:
Principle #5Merging (Combining)

2Area of stationary object

If a conventional coupling structure with front cover and rear cover is used, then the display apparatus has complete enclosure, but the non-display area increases which degrades picture quality in multi-display setups

Engineering Contradiction:
Improvenon-display areaVSAvoidpicture quality
Core Design Contradiction:
Area of stationary objectVSManufacturing precision

Solution Approach 1:

The rear cover is designed with segmented coupling holes positioned at specific locations that allow precise alignment with the display module. This segmentation enables the rear cover to couple efficiently without requiring excessive overlap or non-display area, thereby minimizing the bezel width and improving picture quality in multi-display configurations.

Inventive Principle:
Principle #1Segmentation

3Device complexity

If the rear cover is directly coupled to the display module side surface, then the structure is simplified and manufacturing cost decreases, but the coupling strength may be reduced

Engineering Contradiction:
Improvecoupling structureVSAvoidcoupling strength
Core Design Contradiction:
Device complexityVSStrength

Solution Approach 1:

The rear cover incorporates multiple coupling holes positioned at strategically located points on the display module side surface. This local quality approach concentrates the coupling strength at specific critical points rather than distributing it uniformly, ensuring adequate mechanical strength while maintaining the simplified direct coupling structure and reducing overall manufacturing complexity.

Inventive Principle:
Principle #3Local quality

Data Source

PatentUS8810738B2Display apparatus and multi display apparatus having the same
Publication Date: 2014.08.19 SAMSUNG ELECTRONICS CO LTD
  • US8810738B2 patent drawing
  • US8810738B2 patent drawing
  • US8810738B2 patent drawing

AI summary

A display apparatus and a multi display apparatus. The display apparatus includes a display module having an opening through which an image is displayed and a non-display area to form around the opening, and a rear cover directly coupled to a side surface of the display module. The multi display apparatus includes the plurality of display apparatuses which are coupled with each other.