Directed Fragmentation Munition with Non-Fragmenting Casing

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Solution Overview

Problem

Fragmentation warheads often cause collateral damage due to the wide dispersal of metal fragments beyond the intended target area, leading to inefficiencies in mass distribution and increased lethality radius, which complicates aimpoint and detonation timing requirements.

Innovation Solution

A directed munition design featuring a casing made of non-fragmenting materials and a two-part explosive configuration, where an insensitive explosive portion creates a detonation front that initiates a more energetic explosive closer to the fragments, ensuring efficient fragment propulsion while minimizing collateral damage by using a ring to direct force axially and a casing that pulverizes into harmless particles upon detonation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Force

If a steel case is used to confine and redirect radial energy to propel fragments forward, then the lethality radius is increased to 25-50 meters, but fragments are expelled in a wide cone pattern causing collateral damage beyond the desired target area

Engineering Contradiction:
Improveblast forceVSAvoidcollateral damage
Core Design Contradiction:
ForceVSObject-affected harmful factors

Solution Approach 1:

The explosive charge is segmented into two distinct portions: an insensitive explosive portion and an energetic explosive portion. This segmentation allows the insensitive portion to contain and redirect energy axially while the energetic portion provides intense localized propulsion, achieving both high blast force and reduced lateral fragment dispersal

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different regions of the explosive charge are assigned different properties: the insensitive explosive portion has containment and energy redirection properties, while the energetic explosive portion has high propulsion properties. This local differentiation enables the system to achieve both high force and reduced collateral damage

Inventive Principle:
Principle #3Local quality

2Quantity of substance

If the steel case is fractured into metal fragments upon detonation, then additional fragments are thrown in all directions beyond the blast lethality radius, but this increases potential collateral damage without improving lethality

Engineering Contradiction:
Improvefragment quantityVSAvoidcollateral damage
Core Design Contradiction:
Quantity of substanceVSObject-affected harmful factors

Solution Approach 1:

The harmful property of the steel case (its tendency to fracture into lethal fragments) is extracted and removed. Instead of using a steel case that fragments, a non-fragmenting casing material is used, eliminating the source of uncontrolled fragment dispersal while preserving the beneficial fragment propulsion function through the explosive configuration

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The potential harm of case fragmentation is converted into benefit by using a non-fragmenting casing material that redirects all energy axially. The energy that would have been wasted creating harmful fragments is instead used to propel the desired fragments forward with greater precision and reduced collateral damage

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

3Object-affected harmful factors

If a pulverized casing material is used instead of steel case, then collateral damage from case fragmentation is reduced, but the ability to redirect radial energy efficiently may be compromised

Engineering Contradiction:
Improvecollateral damageVSAvoidenergy redirection efficiency
Core Design Contradiction:
Object-affected harmful factorsVSForce

Solution Approach 1:

The explosive charge is composed of two different explosive materials with complementary properties: insensitive explosive for safe energy containment and redirection, and energetic explosive for intense fragment propulsion. This composite explosive system achieves both efficient energy redirection and reduced collateral damage

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution achieves targeted fragment dispersal with reduced collateral damage, enhancing the munition's effectiveness against threats while ensuring safety by minimizing the risk of unintended detonation and protecting friendly forces from harm.

Implementation Method 1

the explosive includes an insensitive explosive portion containing an insensitive explosive, and an energetic explosive portion that contains a relatively sensitive explosive

Methodology Applied
Scientific EffectDetonation: Detonation

Implementation Method 2

The steel case confines a portion of the radial energy of the pressure wave (albeit for a very short duration) caused by detonation of the explosive and redirects it along the body axis of the warhead

Methodology Applied
Scientific EffectPressure wave: Pressure Gradient

Data Source

PatentEP3172525B1Low-collateral damage directed fragmentation munition
Publication Date: 2018.04.25 RAYTHEON CO
  • EP3172525B1 patent drawingFigure 1~2
  • EP3172525B1 patent drawingFigure 3~4

AI summary

A directed munition has a non-fragmentation casing, and an explosive within the casing that is configured to propel fragments out an opening of the casing when the explosive is detonated. The casing may be made of a material that does not produce lethal or injurious fragments when the explosive is detonated. The explosive may include an insensitive explosive portion that creates the shape of an explosive front, and a secondary explosive containing a more energetic explosive, which is closer to the fragments than the insensitive explosive portion. There may be more of the insensitive explosive than the relatively energetic explosive. The munition may have a ring that is operatively coupled to the fragments, to aid in directing the fragments out of the casing opening in a desired direction. The ring may be made of a material that does not produce injurious fragments when the explosive is detonated.