Direction Controlled Service Apparatus Using Shape Memory Alloy Actuators

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Solution Overview

Problem

Aircraft passenger service units pose difficulties for shorter passengers or those with limited mobility due to the location of control panels, making it hard for them to access and control services like reading lights and air outlets.

Innovation Solution

A direction-controlled service apparatus with a ball-shaped housing and socket assembly, utilizing shape memory alloy (SMA) actuators to rotate the housing assembly, allowing for remote control of service unit positions and air flow, and a shutter assembly for adjusting air flow, enabling easier access and control by passengers.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If the control panel is positioned in a fixed location above the seats, then the service functions can be provided to passengers, but shorter passengers or those with limited mobility cannot easily access the controls

Engineering Contradiction:
ImproveAccessibility of control panelVSAvoidControl system structure
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The control panel is made movable through a ball-and-socket joint mechanism that allows the housing assembly to rotate and adjust its position dynamically. This enables the control panel to move from a fixed location to a position accessible to passengers of different heights and mobility levels, resolving the contradiction between accessibility and structural complexity.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

A ball-and-socket joint assembly acts as an intermediary mechanism between the mounting structure and the control panel housing. This intermediary enables smooth rotational movement and position adjustment, allowing the control panel to be accessed by all passengers without requiring complex mechanical structures.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of operation

If the housing assembly is made movable to improve accessibility, then passengers can access controls more easily, but the mounting and positioning mechanism becomes more complex

Engineering Contradiction:
ImproveAccessibility to service controlsVSAvoidMounting assembly structure
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The ball-and-socket joint provides a simple yet effective dynamic mounting mechanism that allows the housing assembly to rotate freely to various positions. This dynamic joint reduces mounting complexity compared to complex mechanical linkages while enabling full positional adjustment for passenger accessibility.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system allows change in the positional parameters of the housing assembly through rotational movement. By changing the orientation and position parameters via the ball-and-socket joint, the control panel becomes accessible to different passengers without requiring complex reconfiguration mechanisms.

Inventive Principle:
Principle #35Parameter changes

3Measurement precision

If shape memory alloy actuators are used to rotate the housing assembly, then precise position control is achieved, but the device requires electrical current application and control systems

Engineering Contradiction:
ImprovePosition control accuracyVSAvoidActuator control system
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

Traditional mechanical actuators (motors, linkages) are replaced with shape memory alloy actuators that convert electrical energy directly into mechanical motion through phase transformation. This substitution achieves precise position control with simpler control electronics compared to mechanical actuation systems, reducing overall system complexity.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

Shape memory alloy actuators utilize phase transitions (martensite-austenite transformation) to convert electrical current into precise mechanical displacement. This phase transition mechanism enables accurate positioning of the housing assembly with simple electrical control, achieving high measurement precision without complex mechanical control systems.

Inventive Principle:
Principle #36Phase transitions

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables passengers to conveniently control service functions like reading lights and air outlets from a comfortable position, improving accessibility and usability for all passengers regardless of height or mobility.

Implementation Method 1

each actuator of the plurality of actuators being a shape memory alloy wire

Methodology Applied
Scientific EffectShape memory alloy: Shape Memory Alloy

Data Source

PatentUS11208988B2Direction controlled service apparatus
Publication Date: 2021.12.28 THE BOEING CO
  • US11208988B2 patent drawing
  • US11208988B2 patent drawing
  • US11208988B2 patent drawing

AI summary

A direction controlled service apparatus may include a mounting assembly, a housing assembly configured to operably connect to the mounting assembly, the housing assembly being movable with respect to the mounting assembly, and a plurality of actuators connected between the mounting assembly and the housing assembly, each actuator of the plurality of actuators being configured to contract upon a current being applied to the actuator to rotate the housing assembly with respect to the mounting assembly.