Directional Backlight Unit Diffractor Light Leakage Control

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Solution Overview

Problem

Existing 3D image display apparatuses using directional backlight units face light leakage issues due to light escaping between the light guide plate and the display panel, leading to reduced light intensity.

Innovation Solution

A directional backlight unit is designed with a light guide plate, a diffractor with gratings on its exit surface, and a reflection plate on the edge of the exit surface, where the diffractor is not provided, made of metal or dielectric materials like silver, gold, or aluminum, to control the exit direction of light and prevent leakage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If light is guided through a light guide plate using total reflection, then light can be directed towards the display panel, but light leaks between the light guide plate and display panel causing reduced intensity

Engineering Contradiction:
Improvelight intensityVSAvoidlight leakage
Core Design Contradiction:
Illumination intensityVSLoss of energy

Solution Approach 1:

The patent applies the reflection plate to convert the harmful light leakage into beneficial reflected light. The reflection plate is positioned at the interface between the light guide plate and display panel to reflect leaked light back into the light guide plate, transforming the energy loss into useful light that continues to be guided to the display panel, thereby resolving the contradiction between maintaining high light intensity and preventing energy loss.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

2Ease of operation

If a diffractor is provided on the entire exit surface of the light guide plate, then light exit direction can be controlled, but manufacturing complexity increases

Engineering Contradiction:
Improvelight direction controlVSAvoiddiffractor area
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The patent applies local quality by providing the diffractor only on a specific region of the exit surface rather than the entire surface. The diffractor is positioned to control light exit direction in the critical area where light needs to be directed towards the display panel, while the rest of the exit surface can be simpler to manufacture. This regional approach maintains effective light direction control while reducing manufacturing complexity.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively reduces light leakage by directing light through the diffractor, enhancing the intensity and quality of the 3D image displayed, while the reflection plate ensures that light is either reflected back into the light guide plate or output through the diffractor, minimizing losses.

Implementation Method 1

When light proceeds in a light guide plate due to total reflection

Methodology Applied
Scientific EffectTotal internal reflection: Total Internal Reflection

Implementation Method 2

A directional backlight unit may display a 3D image by adjusting an exit direction of light by using gratings

Methodology Applied
Scientific EffectDiffraction: Diffraction

Implementation Method 3

a reflection plate provided on at least a part of the exit surface of the light guide plate

Methodology Applied
Scientific EffectReflection: Reflection

Data Source

PatentUS10473845B2Directional backlight unit, three-dimensional image display apparatus having the same, and method of manufacturing the same
Publication Date: 2019.11.12 SAMSUNG ELECTRONICS CO LTD
  • US10473845B2 patent drawing
  • US10473845B2 patent drawing
  • US10473845B2 patent drawing

AI summary

There are provided a backlight unit, a 3D image display apparatus, and a method of manufacturing the same. The backlight unit may include a light source, a light guide plate that guides light irradiated from the light source, and including an exit surface through which the light exits, and a reflection plate provided on at least a part of the exit surface of the light guide plate.