Directional Coolant Ring for Small Cutting Tool Lubrication
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Solution Overview
Problem
Existing cutting tools with external or integrated lubrication face challenges in providing sufficient lubrication to small tools, leading to increased cutting temperatures, tool wear, and poor surface finishes due to inefficient lubricant delivery and chip evacuation, especially at high rotation speeds.
Innovation Solution
A cutting tool with a directional coolant ring that directs lubricant close to the cutting part using the Venturi effect, enhancing lubricant speed and chip evacuation, and incorporating multiple lubrication channels for optimal lubrication, even in tools smaller than 6 mm.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Temperature
If external coolant is used, then cooling and lubrication are provided, but lubrication effectiveness is insufficient leading to increased cutting temperature
Solution Approach 1:
The patent implements internal coolant channels nested within the tool body structure, allowing coolant to be delivered from the inside of the tool rather than externally. This nesting approach enables the coolant to reach the cutting zone more effectively by traveling through the tool's internal pathways and exiting through outlets positioned at or near the cutting edges, thereby improving lubrication effectiveness while controlling cutting temperature.
Solution Approach 2:
The patent introduces coolant channels as an intermediary mechanism between the coolant source and the cutting zone. These channels act as conduits that transport and direct the coolant flow precisely to where it is needed, mediating the delivery process to ensure effective lubrication and cooling at the cutting edges rather than relying on external coolant application.
2Manufacturing precision
If external coolant is used, then cooling is provided, but chip evacuation is suboptimal resulting in poor surface finish
Solution Approach 1:
The patent integrates coolant channels and outlets within the tool body structure, positioning outlets at or near the cutting edges. This nested configuration enables coolant to flow directly through the cutting zone, effectively carrying chips away from the cutting area. The internal channel system allows coolant to reach chips at their source, improving evacuation efficiency and preventing chip recutting that degrades surface finish.
Solution Approach 2:
The coolant channels serve as intermediary pathways that facilitate chip evacuation by transporting coolant directly to the chip formation zone. The channels mediate the interaction between coolant and chips, enabling efficient chip removal through the tool's internal flow paths rather than relying on external coolant application that cannot effectively reach and evacuate chips from the cutting zone.
3Reliability
If integrated lubrication with outlets in flutes is used for tools greater than 6 mm, then lubrication is improved, but it is difficult to implement for tools less than 6 mm
Solution Approach 1:
The patent implements local quality by positioning coolant outlets specifically at or near the cutting edges rather than uniformly distributing them or placing them only in flutes. This localized outlet placement ensures that even in small tools under 6 mm, the coolant is delivered precisely where needed for effective lubrication. The design adapts the outlet configuration to the specific geometric constraints of small tool dimensions while maintaining lubrication effectiveness.
Solution Approach 2:
The patent nests the coolant delivery system within the tool body, with channels and outlets integrated into the tool's internal structure. This nested approach allows effective lubrication implementation in small tools by efficiently utilizing the limited space available in tools under 6 mm, avoiding the need for external coolant systems that are impractical for such small dimensions.
4Reliability
If peripheral coolant with straight lubrication channels parallel to tool axis is used, then lubrication is provided, but lubricant is not sufficiently directed towards cutting part
Solution Approach 1:
The patent employs asymmetric coolant channel configuration, with channels and outlets positioned and oriented to direct coolant flow specifically toward the cutting part rather than uniformly distributing it. The outlets are strategically placed at or near the cutting edges with orientations that channel the coolant flow in the desired direction, creating an asymmetric but optimized lubrication pattern that ensures sufficient lubricant directionality to the cutting zone.
Solution Approach 2:
The coolant channels act as intermediary structures that guide and direct the coolant flow toward the cutting part. These channels mediate the coolant's path, ensuring it is sufficiently directed to the cutting zone rather than dispersing randomly. The channel geometry and outlet positioning serve as intermediaries that control flow directionality to achieve effective lubrication at the cutting edges.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The solution ensures effective lubrication of cutting edges, reduces tool wear, improves surface quality, and extends tool lifespan, enabling reliable machining of microsystems components and materials with difficult machinability at high rotation speeds.
Implementation Method 1
A cutting tool with integrated lubrication having a directional coolant ring making it possible firstly to guide the lubricant as close as possible to the cutting part of the tool and secondly to increase the output speed of the lubricant
Data Source
Figure 1a~1b
Figure 2~3
Figure 4a~5d
AI summary
The present invention relates, according to a first aspect, to a cutting tool (100, 200, 300, 400, 500) for machining mechanical parts, comprising a tool body (102) with a central axis (A) and a clamping diameter (D102), a tool head (103) adjacent to the tool body (102) in the direction of the central axis (A) and composed of a coolant zone (104) and a cutting portion (105) having a cutting diameter (D105) smaller than the clamping diameter (D102), the cutting tool (100) also comprising at least one lubrication channel (C102) which extends through the tool body (102) and opens into a coolant hole (S104) located in the coolant zone (104), characterized in that the cutting tool (100, 200, 300, 400, 500) includes a directional watering ring (106) intended to be fixed to a ring connection area (102b) of the tool body (102), the ring connection area (102b) being adjacent to the watering area (104),and in that the directional watering ring (106) is configured in such a way that it delimits with at least a part of the watering zone (104) a distribution space (107) and in that the cross-section of the distribution space (107) decreases in the direction of the cutting part (105). The present invention relates, according to a second aspect, to a cutting tool (600, 700, 800) for machining mechanical parts, comprising a tool body (601) with a central axis (A) and a clamping diameter (D601), a tool head (602) adjacent to the tool body (601) in the direction of the central axis (A) and composed of an intermediate zone (603) and a cutting portion (604) having a cutting diameter (D604) smaller than the clamping diameter (D601), the intermediate zone (603) being positioned between the tool body (601) and the cutting portion (604) and having an essentially truncated cone shape, characterized in that the cutting tool (600, 700,800) includes at least one first lubrication channel (C601a) and a second lubrication channel (C601b) extending through the tool body (601), the first lubrication channel (C601a) opening into a first coolant hole (S604a) and the second lubrication channel (C601b) opening into a second coolant hole (S604b), the first coolant hole (S604a) and the second coolant hole (S604b) being located in the cutting portion (604).