Directional Coupler Layout for Stronger Coupling in Less Space

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Solution Overview

Problem

Existing directional couplers face challenges in increasing the degree of coupling between main and sub-lines without enlarging the overall size, as lengthening the coupling portion to achieve desired coupling strengths results in increased substrate size.

Innovation Solution

The directional coupler configuration includes a substrate with a first and second main line and a first sub-line, where the sub-line is partially overlapping with the main line, and the conductor patterns are disposed such that their principal surfaces face each other, enhancing electric field coupling and allowing for larger coupling without increasing size.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the coupling portion length is increased to obtain desired coupling strength, then the degree of coupling is improved, but the substrate size increases

Engineering Contradiction:
Improvedegree of couplingVSAvoidsubstrate size
Core Design Contradiction:
ReliabilityVSArea of stationary object

Solution Approach 1:

The invention transitions from planar coupling (lines in the same layer) to three-dimensional coupling by positioning the sub-line in a different layer that overlaps with the main line. This vertical arrangement increases the effective coupling area without extending the horizontal length, thereby achieving desired coupling strength while suppressing substrate size increase.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The sub-line is positioned within the projection area of the main line by utilizing the vertical space in different layers. This nesting arrangement allows the coupling portion to be compact while maintaining a large effective coupling area, resolving the contradiction between coupling strength and substrate size.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Reliability

If the coupling portion length is increased to obtain desired coupling strength, then the degree of coupling is improved, but the equivalent series resistance increases

Engineering Contradiction:
Improvedegree of couplingVSAvoidequivalent series resistance
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

By moving the sub-line to a different layer that overlaps with the main line, the invention achieves large coupling area in three dimensions without increasing the horizontal length of the coupling portion. This reduces the path length for signal transmission and minimizes equivalent series resistance while maintaining coupling strength.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Reliability

If the coupling portion length is increased to obtain desired coupling strength, then the degree of coupling is improved, but the insertion loss increases

Engineering Contradiction:
Improvedegree of couplingVSAvoidinsertion loss
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The invention achieves large coupling area by utilizing vertical stacking in different layers rather than horizontal extension. This reduces the overall path length for signal transmission through the coupling portion, thereby decreasing insertion loss while maintaining the desired degree of coupling.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration achieves a higher degree of electromagnetic field coupling, reducing the size of the directional coupler while maintaining or exceeding the coupling strength of existing designs, and decreases equivalent series resistance and insertion loss.

Implementation Method 1

the first main line and the first sub-line are disposed in such a manner that principal surfaces of the conductor patterns face each other. An area of the principal surface of the conductor pattern is typically larger than an area of a side surface thereof. Because of this, electric field coupling between the first main line and the first sub-line is increased in strength

Methodology Applied
Scientific EffectElectric field coupling: Electric Field

Data Source

PatentUS11894597B2Directional coupler and electronic component module
Publication Date: 2024.02.06 MURATA MFG CO LTD
  • US11894597B2 patent drawing
  • US11894597B2 patent drawing
  • US11894597B2 patent drawing

AI summary

A directional coupler includes a substrate, a main line 121, a main line 122, and a sub-line. The main line 121 and the main line 122 each include a conductor pattern formed in the substrate, and are connected in parallel to each other. The sub-line includes a conductor pattern formed in the substrate. The sub-line is disposed at a position at least partially overlapping with the main line 121 in a plan view of the substrate.